High productive head-changeable drill
Stable performance, long tool life, and significant cost-savings are possible thanks to the elimination of tool reconditioning and reduced inventory
การใช้งาน & คุณสมบัติ
การใช้งาน
คุณสมบัติ
1. Exchangeable head drills for unparalleled tool life and machining performance
– Helical margin to prevent chip adhesion between the body and the hole during machining
– Tool body made from highest grade of steel with superior hardness for high wear resistance
– Wide variety of geometries for every drilling application
– Advanced grade options ensure stable, long tool life
– Internal coolant channels supply efficient cooling and lubrication during the drilling process
2. Quick and precise head changing with advanced self-clamping system
– Drilling head pocket designed to withstand high machining cutting conditions
– Allows easy and fast head indexing, minimizing machine downtime
3. Ensures long tool life and wear predictability
Margin of DrillMeister head
– Cutting head is always new and reliable
– Optimized coating thickness provides long tool life
– Constant coating quality provides superior tool life predictability
Tool life fluctuations of DrillMeister
Margin of solid carbide drill (after reconditioning)
– Excess coating thickness due to multiple re-coating processes
– Fragile coating layer due to excess re-coating
– Result: unpredictable tool life
Tool life fluctuations of solid carbide drills
เม็ดมีด & เกรด
เม็ดมีด
DMP (ø4.0 – ø25.9 mm)
- General purpose type
- Light cutting due to sharp cutting edge
DMC (ø4.0 – ø25.9 mm)
- High accuracy type
- Innovative chiseled edge for smooth drill entry. No pre-drilling needed in 12xD drilling operation
- Double margins provides superior surface finish and hole drilling straightness
DMF (ø6.0 – ø25.9 mm)
- Flat edge design with pilot edge performs balanced drill entry
- Significantly reduced radial forces promise stable drilling for complex surfaces at drill entry and exit
- Stable drilling with long overhang up to L/D = 8 without pre-hole
DMH (ø6.0 – ø25.9 mm)
- Strong cutting edge design prevents the drill edge from fracturing during demanding processes
- Versatile and wear-resistant AH9130 grade provides extended tool life
DMN (ø6.8 – ø19.5 mm)
- Excellent welding resistance for non-ferrous metals
เกรดหลัก
AH725
- P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
- Good balance between wear and chipping resistance
- Suitable for machining steel and stainless steel under general cutting conditions
AH9130
- P15 – P35 / M25 – M35 / K10 – K25 / S15 – S30
- High wear resistance
- Designed for drilling various materials
KS15F
- N15
- Uncoated cemented carbide
ด้ามสว่าน
ด้ามสว่าน
TID-F (1.5xD, 3xD, 5xD, 8xD)
- Cylindrical shank with flat cotter and flange
ด้ามสว่าน
TIDC (3xD, 5xD)
- Cylindrical shank with flat cotter & chamfering adapters
ตัวอย่างการใช้งาน
ตัวอย่างที่ #1
ชิ้นงาน: | Cylinder block |
วัสดุ: | FC250 / GG25 / 250 |
ด้ามสว่าน: | TID115F16-8 |
ดอกสว่าน: | DMC115 AH9130 |
เงื่อนไขการตัดเฉือน: | Vc = 100 (m/min) f = 0.2 (mm/rev) Vf = 554 (mm/min) DC = 11.5 (mm) H = 80 (mm) Coolant: Wet (Internal coolant) Machine: Horizontal M/C |
ตัวอย่างที่ #2
ชิ้นงาน: | Flange part |
วัสดุ: | S45C / C45 |
ด้ามสว่าน: | TID050R06-5 |
ดอกสว่าน: | DMP050 AH725 |
เงื่อนไขการตัดเฉือน: | Vc = 100 (m/min) f = 0.1 (mm/rev) Vf = 636.9 (mm/min) DC = 5 (mm) H = 20 (mm) Coolant: Wet (Internal and external coolant) Machine: Vertical M/C |
ตัวอย่างที่ #3
ชิ้นงาน: | Out put shaft |
วัสดุ: | SCM415 |
ด้ามสว่าน: | TID140F16-8 |
ดอกสว่าน: | DMC140 AH9130 |
เงื่อนไขการตัดเฉือน: | Vc = 120 (m/min) f = 0.3 (mm/rev) Vf = 600 (mm/min) DC = 14 (mm) H = 80 (mm) Coolant: Wet (Internal coolant) Machine: Horizontal M/C |
เงื่อนไขการตัดเฉือนมาตรฐาน
AddMeisterDrill
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed: f (mm/rev) | ||
---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||
ø4 – 4.4 | ø4.5 – 4.9 | ø5 – 5.9 | ||||
Low carbon steels (C < 0.3) SS400, SM490, S25C, etc. C15E4, E275A, E355D, etc. |
– 200 HB | 80 – 140 | 0.04 – 0.07 | 0.04 – 0.08 | 0.07 – 0.13 | |
High carbon steels (C > 0.3) S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 70 – 120 | 0.04 – 0.07 | 0.04 – 0.08 | 0.07 – 0.13 | |
Low alloy steels SCM415, etc. 18CrMo4, etc. |
– 200 HB | 70 – 120 | 0.04 – 0.06 | 0.05 – 0.08 | 0.07 – 0.13 | |
Alloy steels SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 90 | 0.04 – 0.07 | 0.05 – 0.08 | 0.07 – 0.13 | |
Stainless steels SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 250 HB | 30 – 70 | – | – | 0.04 – 0.08 | |
Grey cast irons FC250, etc. GG25, etc. |
150 – 250 HB | 80 – 180 | 0.04 – 0.08 | 0.04 – 0.08 | 0.1 – 0.15 | |
Ductile cast irons FCD700, etc. GGG70, etc. |
150 – 250 HB | 80 – 140 | 0.04 – 0.08 | 0.04 – 0.08 | 0.1 – 0.15 | |
Aluminium alloys ADC12, etc. AlSi11Cu3, etc. |
– | 80 – 220 | – | – | – | |
Titanium alloys Ti-6Al-4V, etc. |
– 40 HRC | 20 – 50 | – | – | – | |
Nickel-based alloys | – 40 HRC | 20 – 50 | – | – | – | |
Hardened steel | – 50 HRC | 20 – 50 | – | – | – |
DrillMeister
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed: f (mm/rev) | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||||||
ø6 – 7.9 | ø8 – 9.9 | ø10 – ø11.9 | ø12 – ø13.9 | ø14 – ø15.9 | ø16 – ø19.9 | ø20 – ø25.9 | ||||
Low carbon steels (C < 0.3) SS400, SM490, S25C, etc. C15E4, E275A, E355D, etc. |
– 200 HB | 80 – 140 | 0.09 – 0.13 | 0.12 – 0.25 | 0.15 – 0.28 | 0.18 – 0.3 | 0.20 – 0.35 | 0.25 – 0.45 | 0.25 – 0.45 | |
High carbon steels (C > 0.3) S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 70 – 120 | 0.09 – 0.13 | 0.12 – 0.25 | 0.15 – 0.28 | 0.18 – 0.3 | 0.2 – 0.35 | 0.25 – 0.45 | 0.25 – 0.45 | |
Low alloy steels SCM415, etc. 18CrMo4, etc. |
– 200 HB | 70 – 120 | 0.08 – 0.13 | 0.11 – 0.25 | 0.14 – 0.28 | 0.16 – 0.32 | 0.18 – 0.35 | 0.23 – 0.4 | 0.25 – 0.45 | |
Alloy steels SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 90 | 0.08 – 0.13 | 0.11 – 0.25 | 0.14 – 0.28 | 0.16 – 0.32 | 0.18 – 0.35 | 0.23 – 0.4 | 0.25 – 0.45 | |
Stainless steels SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 250 HB | 30 – 70 | 0.08 – 0.1 | 0.1 – 0.15 | 0.12 – 0.18 | 0.14 – 0.2 | 0.16 – 0.24 | 0.16 – 0.26 | 0.18 – 0.3 | |
Grey cast irons FC250, etc. GG25, etc. |
150 – 250 HB | 80 – 180 | 0.12 – 0.18 | 0.15 – 0.3 | 0.20 – 0.35 | 0.25 – 0.4 | 0.3 – 0.45 | 0.35 – 0.55 | 0.35 – 0.6 | |
Ductile cast irons FCD700, etc. GGG70, etc. |
150 – 250 HB | 80 – 140 | 0.12 – 0.18 | 0.15 – 0.3 | 0.20 – 0.35 | 0.25 – 0.4 | 0.3 – 0.45 | 0.35 – 0.55 | 0.35 – 0.6 | |
Aluminium alloys ADC12, etc. AlSi11Cu3, etc. |
– | 80 – 220 | 0.1 – 0.2 | 0.2 – 0.35 | 0.25 – 0.4 | 0.3 – 0.45 | 0.35 – 0.5 | 0.4 – 0.6 | 0.5 – 0.75 | |
Titanium alloys Ti-6Al-4V, etc. |
– 40 HRC | 20 – 50 | 0.05 – 0.07 | 0.06 – 0.12 | 0.08 – 0.15 | 0.1 – 0.28 | 0.12 – 0.2 | 0.14 – 0.22 | 0.18 – 0.27 | |
Nickel-based alloys | – 40 HRC | 20 – 50 | 0.05 – 0.07 | 0.06 – 0.11 | 0.08 – 0.13 | 0.1 – 0.15 | 0.12 – 0.18 | 0.12 – 0.22 | 0.14 – 0.22 | |
Hardened steel | – 50 HRC | 20 – 50 | 0.05 – 0.07 | 0.06 – 0.12 | 0.08 – 0.15 | 0.1 – 0.18 | 0.12 – 0.2 | 0.14 – 0.22 | 0.16 – 0.25 |
- Cutting conditions in the above table show standard cutting conditions
- Cutting conditions may change due to the rigidity and power of the machine and the workpiece material
- Machined hole diameter may change depending upon the rigidity of the machine tool or cutting conditions
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