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DoMultiRec

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m_548_t_02

Multifunctional milling cutter with center cutting edge

All-round cutter with center cutting capability provides ultimate machining versatility

การใช้งาน & คุณสมบัติ

การใช้งาน

Face millingShoulder millingShoulder milling RSlottingSlotting RSide millingPocketingRampingProfilingPlungingHole enlargingHolemakingCounterboring

คุณสมบัติ

1. Ultimate versatility

– With center cutting capability, a single cutter can perform a wide array of applications, enabling process and tool integrations for maximum productivity. Dovetail insert clamping ensures for high process security.

Applications capabilities with DoMultiRec

Insert size APMX (mm) Tool dia. DC (mm)
08 7 ø16
ø17
10 9 ø20
ø21
12 11 ø25
ø26

2. Maximum cost per edge for shoulder cutters with a center cutting edge

– A single insert can be used either for center edge or peripheral edge and can be used twice in each position – four total cutting edges for highest insert economy.

3. Flat hole bottom

– Easy to make hole bottoms as flat as possible. Also makes it suitable for counter boring.

Size 12

Cutter : EVLX12M025C25.0R02 (ø25 mm, z = 2)
Insert : LXMU120408PER-MM AH3225
Cutting speed : Vc = 150 m/min
Feed per tooth : fz = 0.07 mm/t
Hole depth : 5 mm
Overhang length : 45 mm
Coolant : Dry

 

Optimized bottom edge design provides hole bottom with flatness.

เม็ดมีด & เกรด

เม็ดมีด

LXMU**-MM

  • Maximum depth of cut
    – LXMU06: 5 mm
    – LXMU08: 7 mm
    – LXMU10: 9 mm
    – LXMU12: 11 mm
    – LXMU16: 14.5 mm
    – LXMU19: 18 mm

LXGU**-AM

  • Maximum depth of cut
    – LXGU06: 5 mm
    – LXGU08: 7 mm
    – LXGU10: 9 mm
    – LXGU12: 11 mm
    – LXGU16: 14.5 mm
เกรดหลัก

AH120

  • Good balance between wear and fracture resistance

  • Suitable for machining steel, stainless steel, and cast iron under general cutting conditions

AH3225

  • Good balance between wear and fracture resistance
  • Suitable for steel and stainless steel

AH8015

  • Good balance between wear and fracture resistance
  • First choice for machining heat-resistant alloy under general cutting conditions

Cutter bodies

Shank Type

EVLX (ø12 – ø40 mm)

Shank type for Multi-function endmill

Modular Type

HVLX (ø12 – ø33 mm)

Modular head for Multi-function endmill

ตัวอย่างการใช้งาน

ตัวอย่างที่ #1
ชิ้นงาน: Machine part
วัสดุ: Cast stainless steel
หัวกัด: EVLX12M026C25.0R02 (ø26 mm, z = 2)
เม็ดมีด: LXMU120408PER-MM
เกรด: AH3225
เงื่อนไขการตัดเฉือน: Vc = 60 (m/min)
fz = 0.07 (mm/t)
Vf = 102.8 (mm)
ap = 5 (mm)
ae =26 (mm)
Application: Counterboring, Slotting
Coolant: External
Overhang length: 40 (mm)
Machine: Vertical M/C, BT40
ตัวอย่างที่ #2
ชิ้นงาน: Machine part
วัสดุ: SCM420/18CrMo4
หัวกัด: EVLX12M026C25.0R02 (ø26 mm, z = 2)
เม็ดมีด: LXMU120408PER-MM
เกรด: AH3225
เงื่อนไขการตัดเฉือน: Vc = 118 (m/min)
fz = 0.31 (mm/t)
Vf = 900 (mm)
ap = 2 (mm)
ae = 5 (mm)
Application: Shoulder milling
Coolant: Air blast
Overhang length: 100 (mm)
Machine: Vertical M/C, BT50

เงื่อนไขการตัดเฉือนมาตรฐาน

ISO Workpiece materials Hardness Chip-breakers Grades Cutting speed Vc (m/min) Drilling
(ZEFP = 1)(1)		 Shouldering /
Helical interpolation(1),(2)
Feed per revolution
f (mm/rev)		 Feed per tooth
fz (mm/t)
06 08 10 / 12 / 16 / 19

Low carbon steel
S15C, SS400, etc.
C15E4, E275A, etc.		 – 200 HB MM AH3225 100 – 300 0.03 – 0.08 0.05 – 0.2 0.05 – 0.25 0.05 – 0.3
Carbon steel and alloy steel
S55C, SCM440, etc.
C55, 42CrMo4, etc.		 – 300 HB MM AH3225 100 – 250 0.03 – 0.08 0.05 – 0.2 0.05 – 0.25 0.05 – 0.3
Prehardened steel
NAK80, PX5, etc.		 30 – 40 HRC MM AH3225 100 – 200 0.03 – 0.06 0.05 – 0.15 0.05 – 0.2 0.05 – 0.25

Stainless steel
SUS304, SUS316, etc.
X5CrNi18-9, X5CrNiMo17-12-3, etc.		 – MM AH3225 80 – 180 0.03 – 0.08 0.05 – 0.15 0.05 – 0.2 0.05 – 0.22

Grey cast iron
FC250, FC300, etc.
250, 300, etc.		 150 – 250 HB MM AH120 100 – 300 0.03 – 0.1 0.05 – 0.2 0.05 – 0.25 0.05 – 0.3
Ductile cast iron
FCD400, FCD600, etc.
400-15S, 600-3, etc.		 150 – 250 HB MM AH120 100 – 250 0.03 – 0.08 0.05 – 0.15 0.05 – 0.2 0.05 – 0.25

Aluminium alloy
Si < 13%		 – AM KS05F 400 – 800 0.03 – 0.08 0.05 – 0.2 0.05 – 0.25 0.05 – 0.3
Aluminium alloy
Si ≥ 13%		 – AM KS05F 100 – 200 0.03 – 0.08 0.05 – 0.2 0.05 – 0.25 0.05 – 0.3

Titanium alloys
Ti-6AI-4V, etc.		 – MM AH3225 20 – 60 0.03 – 0.06 0.04 – 0.1 0.04 – 0.15 0.04 – 0.15
Superalloys
Inconel 718, etc.		 – MM AH8015 20 – 40 0.03 – 0.06 0.04 – 0.1 0.04 – 0.15 0.04 – 0.15

Hardened steel SKD61, etc.
X40CrMoV5-1, etc.		 40 – 50 HRC MM AH8015 50 – 150 0.03 – 0.05 0.04 – 0.1 0.04 – 0.15 0.04 – 0.15
SKD11, etc.
X153CrMoV12, etc.		 50 – 60 HRC MM AH8015 40 – 70 0.03 – 0.05 0.04 – 0.1 0.04 – 0.15 0.04 – 0.15
  • (1)In the following cases, feed as if the cutter has a single effective cutting edge (ZEFP = 1):
    • Hole making
    • Helical interpolating for holes with a hole diameter (øD) ≤ 1.25x the tool diameter (DC)
    • The axial D.O.C. exceeds APMX2
  • (2)The tool is prone to vibration when the tool overhang exceeds 3.5xD and cause poor part quality. Make sure to use the axial cutting depth (ap) that do not exceed the value indicated in the APMX2 column. Also reduce the cutting speed and feed rate to 50% of the recommended speed.

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