HIGH-FEED

MILLING

the Go-to Solution for Accelerated Machining

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Tungaloy products

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HOW IT WORKS?

High-Feed Milling Mechanism

First utilized in the Die and Mold industry, High-Feed Milling is a milling method that pairs shallow depth of cut (DOC) with high feed rate up to 2.0 mm per tooth to maximize the amount of metal being removed from a part, resulting in more parts being machined more quickly.

The HFM mechanism is based on the “chip thinning” effect. Chip thinning depends on the lead angle of a milling cutter. A cutter with a 90° lead angle has no benefit of chip thinning as 0.2 mm of feed per tooth only delivers the same 0.2 mm of chip thickness (Fig. 1). In the case of a cutter with a 45° lead angle, a 0.25 mm of feed per tooth creates a 0.178 mm of chip thickness (Fig. 2) which allows the feed to be increased, resulting in reduced cycle time. Fig. 3 shows the chip thinning effect of DoFeed, Tungaloy’s best selling HFM line, where a 1.27 mm of feed per tooth provides chip thickness of only 0.178 mm, and cycle time is typically decreased by 50% or more.

Low cutting force is also an advantage of HFM. The lead angle on a cutter decides the direction of the cutting force. A 90° cutter (Fig. 1) will produce cutting force that acts perpendicular to the spindle, putting incredible pressure on the tool. As for a 45° cutter (Fig. 2), cutting force acts against the spindle at a 45° angle. With DoFeed, cutting force is almost parallel, and directed back to the spindle due to its acute lead angle (Fig. 3), which means less pressure on the spindle.

Fig.1Fig.2Fig.3

TOOL SELECTION GUIDE

Choose the applications to find the right tool

FacingFacing

ShoulderingShouldering

Shouldering RShouldering R

SlottingSlotting

Slotting RSlotting R

ProfilingProfiling

PocketingPocketing

RampingRamping

Helical InterpolationHelical Interpolation

PlungingPlunging

 Tool diameterMaximum feed rate  
TungMeisterø10 mm - 16 mm1 mm/zmore infoview PDF
DoFeed 03ø16 mm - 50 mm1.5 mm/zmore infoview PDF
DoTwistBallø20 mm - 50 mm1.3 mm/zmore infoview PDF
DoFeedQuadø50 mm - 125 mm2 mm/zmore infoview PDF
MillQuadFeedø50 mm - 160 mm2 mm/zmore infoview PDF
DoFeed 06ø50 mm - 200 mm1.5 mm/zmore infoview PDF

TungMeister logo VFX

Indexable solid carbide head for high feed machining

  • - Highly accurate repeatability
  • - Drastically reduces tool changeover time
  • - Maximum feed rate: 1.0 mm/z
  • - Tool diameters ø10 - ø16 mm
TungMeister features

DoFeed logo

Versatility at its finest

  • - Perfect for ramping, plunging, hole enlarging, slotting, drilling, and shoulder milling in a wide range of industries.
  • - Smooth chip evacuation and minimal chattering.
  • - Easy machining on long overhang applications like large depth machining.
  • - Maximum feed rate: 1.5 mm/z
  • - Tool diameters ø16 - ø200 mm
DoFeed 03 features

DoTwistBall logo

Unique twist on the insert to ensure
Stability for incredible porductivity

  • - 04 inserts to complement DoFeed's 03 and 06 inserts ranges
  • - R4 round inserts are also mountable
  • - Maximum feed rate: 1.3 mm/z
  • - Tool diameters ø20 - ø50 mm
DoTwistBall features

DoFeedQuad logo

Economical tool for rough operations

  • - Dovetail clamping prevents inserts from lifting up during heavy roughing operation.
  • - Maximum feed rate: 2.0 mm/z
  • - Tool diameters ø50 - ø125 mm
DoFeedQuad features

MillQuadFeed logo

Simple but powerful for maximum performance and productivity

  • - Ideal for use with a high power spindle (40kW or more)
  • - Maximum feed rate: 2.0 mm/z
  • - Tool diameters ø50 - ø160 mm
MillQuadFeed features

DoFeed logo

Versatility at its finest

  • - Perfect for ramping, plunging, hole enlarging, slotting, drilling, and shoulder milling in a wide range of industries.
  • - Smooth chip evacuation and minimal chattering.
  • - Easy machining on long overhang applications like large depth machining.
  • - Maximum feed rate: 1.5 mm/z
  • - Tool diameters ø16 - ø200 mm
DoFeed 06 features