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DrillMeister / AddMeisterDrill

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product_Holemaking_DrillMeister


High productive head-changeable drill

Die stabile Leistung, eine lange Standzeit und erhebliche Kosteneinsparungen sind dank der Beseitigung der Werkzeugaufbereitung und des reduzierten Bestands möglich.

Anwendungen & Funktionen

Applications

Bohren

Features

1. Exchangeable head drills for unparalleled tool life and machining performance

– Helical margin to prevent chip adhesion between the body and the hole during machining
– Tool body made from highest grade of steel with superior hardness for high wear resistance
– Wide variety of geometries for every drilling application
– Advanced grade options ensure stable, long tool life
– Internal coolant channels supply efficient cooling and lubrication during the drilling process

2. Quick and precise head changing with advanced self-clamping system

– Drilling head pocket designed to withstand high machining cutting conditions
– Allows easy and fast head indexing, minimizing machine downtime

3. Ensures long tool life and wear predictability

Margin of DrillMeister head

– Cutting head is always new and reliable
– Optimized coating thickness provides long tool life
– Constant coating quality provides superior tool life predictability

Tool life fluctuations of DrillMeister

Margin of solid carbide drill (after reconditioning)

– Excess coating thickness due to multiple re-coating processes
– Fragile coating layer due to excess re-coating
– Result: unpredictable tool life

Tool life fluctuations of solid carbide drills

Wendeschneidplatte & Sorten

Inserts

DMP (ø4.0 – ø25.9 mm)

  • General purpose type
  • Light cutting due to sharp cutting edge

DMC (ø4.0 – ø25.9 mm)

  • High accuracy type
  • Innovative chiseled edge for smooth drill entry. No pre-drilling needed in 12xD drilling operation
  • Double margins provides superior surface finish and hole drilling straightness

DMF (ø4.0 – ø25.9 mm)

  • Flat edge design with pilot edge performs balanced drill entry
  • Significantly reduced radial forces promise stable drilling for complex surfaces at drill entry and exit
  • Stable drilling with long overhang up to L/D = 8 without pre-hole

DMH (ø6.0 – ø25.9 mm)

  • Strong cutting edge design prevents the drill edge from fracturing during demanding processes
  • Versatile and wear-resistant AH9130 grade provides extended tool life

DMN (ø6.8 – ø19.5 mm)

  • Excellent welding resistance for non-ferrous metals

DMM (ø10 – ø16.7 mm)

  • Stainless steel & exotic materials
  • Excellent tool life and cost reduction in stainless steel and exotic materials
Main Grades

AH725

  • P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
  • Good balance between wear and chipping resistance
  • Suitable for machining steel and stainless steel under general cutting conditions

AH9130

  • P15 – P35 / M25 – M35 / K10 – K25 / S15 – S30
  • High wear resistance
  • Designed for drilling various materials

KS15F

  • N15
  • Uncoated cemented carbide

Bohrkörper

Drill Bodies

TID-F (1.5xD, 3xD, 5xD, 8xD)

  •  Cylindrical shank with flat cotter and flange
Drill Bodies

TID-R (3xD, 3.5xD, 5xD, 6xD, 8xD, 12xD)

  • Cylindrical shank
Drill Bodies

TID-R-E (2xD)

  •  Cylindrical shank
  • Without coolant hole. Economical type
Drill Bodies

TID-TT (3xD)

  • Exchangeable head drill with TinyMini-Turn adaptation
Drill Bodies

TIDC (3xD, 5xD)

  • Cylindrical shank with flat cotter & chamfering adapters
Drill Bodies

TID-M (2xD, 3xD)

  • Modular body with TungFlex connection
Drill Bodies

TID-S (2xD)

  • Modular body with TungMeister connection
Drill Bodies

TIDCF

  • Chamfering adapter
Drill Bodies

TID-L-A-M

  • Drill with chamfer and TungFlex connection

Praktische Beispiele

Example #1
Part: Cylinder block
Material: FC250 / GG25 / 250
Drill body: TID115F16-8
Head: DMC115 AH9130
Cutting conditions: Vc = 100 (m/min)
f = 0.2 (mm/rev)
Vf = 554 (mm/min)
DC = 11.5 (mm)
H = 80 (mm)
Coolant: Wet (Internal coolant)
Machine: Horizontal M/C
Example #2
Part: Flange part
Material: S45C / C45
Drill body: TID050R06-5
Head: DMP050 AH725
Cutting conditions: Vc = 100 (m/min)
f = 0.1 (mm/rev)
Vf = 636.9 (mm/min)
DC = 5 (mm)
H = 20 (mm)
Coolant: Wet (Internal and external coolant)
Machine: Vertical M/C
Example #3
Part: Out put shaft
Material: SCM415
Drill body: TID140F16-8
Head: DMC140 AH9130
Cutting conditions: Vc = 120 (m/min)
f = 0.3 (mm/rev)
Vf = 600 (mm/min)
DC = 14 (mm)
H = 80 (mm)
Coolant: Wet (Internal coolant)
Machine: Horizontal M/C

Standard Schnittbedingungen

AddMeisterDrill
ISO Workpiece material Hardness Cutting speed
Vc (m/min)		 Feed: f (mm/rev)
Tool diameter: DC (mm)
ø4 – 4.4 ø4.5 – 4.9 ø5 – 5.9
Low carbon steels (C < 0.3)
SS400, SM490, S25C, etc.
C15E4, E275A, E355D, etc.		 – 200 HB 80 – 140 0.04 – 0.07 0.04 – 0.08 0.07 – 0.13
High carbon steels (C > 0.3)
S45C, S55C, etc.
C45, C55, etc.		 – 300 HB 70 – 120 0.04 – 0.07 0.04 – 0.08 0.07 – 0.13
Low alloy steels
SCM415, etc.
18CrMo4, etc.		 – 200 HB 70 – 120 0.04 – 0.06 0.05 – 0.08 0.07 – 0.13
Alloy steels
SCM440, SCr420, etc.
42CrMo4, 20Cr4, etc.		 – 300 HB 40 – 90 0.04 – 0.07 0.05 – 0.08 0.07 – 0.13
Stainless steels
SUS304, SUS316, etc. X5CrNi18-9,
X5CrNiMo17-12-2, etc.		 – 250 HB 30 – 70 – – 0.04 – 0.08
Grey cast irons
FC250, etc. GG25, etc.		 150 – 250 HB 80 – 180 0.04 – 0.08 0.04 – 0.08 0.1 – 0.15
Ductile cast irons
FCD700, etc. GGG70, etc.		 150 – 250 HB 80 – 140 0.04 – 0.08 0.04 – 0.08 0.1 – 0.15
Aluminium alloys
ADC12, etc. AlSi11Cu3, etc.		 – 80 – 220 – – –
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC 20 – 50 – – –
Nickel-based alloys – 40 HRC 20 – 50 – – –
Hardened steel – 50 HRC 20 – 50 – – –
DrillMeister
ISO Workpiece material Hardness Cutting speed
Vc (m/min)		 Feed: f (mm/rev)
Tool diameter: DC (mm)
ø6 – 7.9 ø8 – 9.9 ø10 – ø11.9 ø12 – ø13.9 ø14 – ø15.9 ø16 – ø19.9 ø20 – ø25.9
Low carbon steels (C < 0.3)
SS400, SM490, S25C, etc.
C15E4, E275A, E355D, etc.		 – 200 HB 80 – 140 0.09 – 0.13 0.12 – 0.25 0.15 – 0.28 0.18 – 0.3 0.20 – 0.35 0.25 – 0.45 0.25 – 0.45
High carbon steels (C > 0.3)
S45C, S55C, etc.
C45, C55, etc.		 – 300 HB 70 – 120 0.09 – 0.13 0.12 – 0.25 0.15 – 0.28 0.18 – 0.3 0.2 – 0.35 0.25 – 0.45 0.25 – 0.45
Low alloy steels
SCM415, etc.
18CrMo4, etc.		 – 200 HB 70 – 120 0.08 – 0.13 0.11 – 0.25 0.14 – 0.28 0.16 – 0.32 0.18 – 0.35 0.23 – 0.4 0.25 – 0.45
Alloy steels
SCM440, SCr420, etc.
42CrMo4, 20Cr4, etc.		 – 300 HB 40 – 90 0.08 – 0.13 0.11 – 0.25 0.14 – 0.28 0.16 – 0.32 0.18 – 0.35 0.23 – 0.4 0.25 – 0.45
Stainless steels
SUS304, SUS316, etc. X5CrNi18-9,
X5CrNiMo17-12-2, etc.		 – 250 HB 30 – 70 0.08 – 0.1 0.1 – 0.15 0.12 – 0.18 0.14 – 0.2 0.16 – 0.24 0.16 – 0.26 0.18 – 0.3
Grey cast irons
FC250, etc. GG25, etc.		 150 – 250 HB 80 – 180 0.12 – 0.18 0.15 – 0.3 0.20 – 0.35 0.25 – 0.4 0.3 – 0.45 0.35 – 0.55 0.35 – 0.6
Ductile cast irons
FCD700, etc. GGG70, etc.		 150 – 250 HB 80 – 140 0.12 – 0.18 0.15 – 0.3 0.20 – 0.35 0.25 – 0.4 0.3 – 0.45 0.35 – 0.55 0.35 – 0.6
Aluminium alloys
ADC12, etc. AlSi11Cu3, etc.		 – 80 – 220 0.1 – 0.2 0.2 – 0.35 0.25 – 0.4 0.3 – 0.45 0.35 – 0.5 0.4 – 0.6 0.5 – 0.75
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC 20 – 50 0.05 – 0.07 0.06 – 0.12 0.08 – 0.15 0.1 – 0.28 0.12 – 0.2 0.14 – 0.22 0.18 – 0.27
Nickel-based alloys – 40 HRC 20 – 50 0.05 – 0.07 0.06 – 0.11 0.08 – 0.13 0.1 – 0.15 0.12 – 0.18 0.12 – 0.22 0.14 – 0.22
Hardened steel – 50 HRC 20 – 50 0.05 – 0.07 0.06 – 0.12 0.08 – 0.15 0.1 – 0.18 0.12 – 0.2 0.14 – 0.22 0.16 – 0.25
  • Cutting conditions in the above table show standard cutting conditions
  • Cutting conditions may change due to the rigidity and power of the machine and the workpiece material
  • Machined hole diameter may change depending upon the rigidity of the machine tool or cutting conditions

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