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ISO-EcoTurn

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product_Turning_ISO-EcoTurn

Cost effective: Identical cutting performance, only smaller

ISO-EcoTurn Small size inserts, for an economical advantage

GNMG/FNMG

Applications & Features

Applications

Internal turningExternal turning

Features

1. Over 75%* of the turning market only uses a depth of cut at or less than 3 mm

* Based on Tungaloy market research.

2. Chip control

ISO-EcoTurn inserts incorporate an identical chipbreaker geometry as regular size inserts providing the same chip removal at a depth of cut up to 3 mm.

Workpiece: S45C / C45
Cutting speed: Vc = 200 m/min
Coolant: Wet

3. Uncompromising insert performance

Comparison of ISO-EcoTurn and regular size inserts

ISO-EcoTurn inserts feature the identical thickness and chipbreaker geometry as Tungaloy’s regular size inserts.

These properties provide cutting performance equal to that of the regular size inserts, including chip control at a depth of cut up to 3 mm.

Inserts & Grades

Inserts

C-type Inserts

G-type Inserts

D-type Inserts

F-type Inserts

T-type Inserts

V-type Inserts

W-type Inserts

Main Grades

T9215

  • P10 – P20
  • First choice for steel

AH6225

  • M20 – M30
  • A fi rst-choice for stainless steel

NS9530

 

  • Suitable for finishing to medium cutting of steel

T9205

  • P05
  • Good wear resistance

AH8015

  • S10 – S20 / M10- M20
  • Strong resistance to wear and built up edge

GT9530

 

  • Provides stable tool life and excellent surface finish for finish machining of steel at high cutting speeds

T9225

  • P20 – P30
  • Grade with a good balance of wear resistance and fracture toughness

T515

  • K10 – K20
  • Good wear resistance even in high speed machining

Toolholders

External turning

ISO-EcoTurn Toolholders

Economical small size insert

Internal turning

ISO-EcoTurn Toolholders

Economical small size insert

Practical examples

Example #1

General Engineering

Part: Machine part
Material: SCM415
Toolholder: AWLNR2525M0604-A
Insert: WNMG060408E-TM
Grade: T9215
Cutting conditions: Vc = 240 (m/min)
f = 0.1 – 0.25 (mm/rev)
ap = 1 (mm)
Application: External face turning
Coolant: Wet
Example #2

Automotive Industry

Part: Shaft
Material: S45C / C45
Toolholder: ADJNR2525M1104-A
Insert: DNMG110408E-TSF
Grade: T9215
Cutting conditions: Vc = 260 (m/min)
f = 0.2 (mm/rev)
ap = 1 (mm)
Application: External turning
Coolant: Wet

Standard cutting conditions

ISO Operation Chipbreaker Grades Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Low carbon steel, alloy steel Medium carbon steel, alloy steel High carbon steel, alloy steel
Precision finishing TF T9215 0.1 – 0.5 0.03 – 0.15 150 – 400 150 – 400 120 – 300
TF T9225 0.1 – 0.5 0.03 – 0.15 120 – 300 120 – 300 100 – 250
TF NS9530 0.1 – 0.5 0.03 – 0.15 150 – 250 80 – 220 80 – 180
Finishing TSF NS9530 0.2 – 1.5 0.08 – 0.4 150 – 250 80 – 220 80 – 180
TSF GT9530 0.2 – 1.5 0.08 – 0.4 150 – 300 80 – 250 80 – 200
TSF AT9530 0.2 – 1.5 0.08 – 0.4 150 – 300 80 – 250 80 – 200
TSF T9215 0.2 – 1.5 0.08 – 0.4 150 – 400 150 – 400 120 – 300
TSF T9225 0.2 – 1.5 0.08 – 0.4 120 – 300 120 – 300 100 – 250
PS T9215 0.3 – 1.5 0.1 – 0.4 150 – 400 150 – 400 120 – 300
PS T9225 0.3 – 1.5 0.1 – 0.4 120 – 300 120 – 300 100 – 250
PS NS9530 0.3 – 1.5 0.1 – 0.4 150 – 250 80 – 220 80 – 180
TS T9215 0.5 – 2.5 0.1 – 0.3 150 – 400 150 – 400 120 – 300
TS T9225 0.5 – 2.5 0.1 – 0.3 120 – 300 120 – 300 100 – 250
TS NS9530 0.5 – 2.5 0.1 – 0.3 150 – 250 80 – 220 80 – 180
TS GT9530 0.5 – 2.5 0.1 – 0.3 150 – 300 80 – 250 80 – 200
Finishing for mild steel ZF T9215 0.2 – 1.5 0.07 – 0.2 150 – 400 150 – 400 120 – 300
ZF T9225 0.2 – 1.5 0.07 – 0.2 120 – 300 120 – 300 100 – 250
ZF NS9530 0.2 – 1.5 0.07 – 0.2 150 – 250 80 – 220 80 – 180
Medium cutting for mild steel ZM T9215 0.7 – 2 0.15 – 0.4 150 – 400 150 – 400 120 – 300
ZM T9225 0.7 – 2 0.15 – 0.4 120 – 300 120 – 300 100 – 250
Finishing to Medium cutting NM T9225 0.5 – 2 0.15 – 0.4 120 – 300 120 – 300 100 – 250
Finishing (Wiper) FW T9205 0.5 – 1.5 0.2 – 0.4 180 – 400 180 – 400 150 – 350
FW T9215 0.5 – 1.5 0.2 – 0.4 150 – 400 150 – 400 120 – 300
FW T9225 0.5 – 1.5 0.2 – 0.4 120 – 300 120 – 300 100 – 250
FW NS9530 0.5 – 1.5 0.2 – 0.4 150 – 250 80 – 220 80 – 180
FW GT9530 0.5 – 1.5 0.2 – 0.4 150 – 300 80 – 250 80 – 200
Medium cutting (Wiper) SW T9205 0.5 – 2 0.3 – 0.6 180 – 400 180 – 400 150 – 350
SW T9215 0.5 – 2 0.3 – 0.6 150 – 400 150 – 400 120 – 300
SW T9225 0.5 – 2 0.3 – 0.6 120 – 300 120 – 300 100 – 250
Medium cutting TM T9215 1 – 3 0.2 – 0.5 150 – 400 150 – 400 120 – 300
TM T9225 1 – 3 0.2 – 0.5 120 – 300 120 – 300 100 – 250
PM T9215 0.5 – 3 0.15 – 0.5 150 – 400 150 – 400 120 – 300
PM T9225 0.5 – 3 0.15 – 0.5 120 – 300 120 – 300 100 – 250
Medium cutting SM T6215 1 – 3 0.2 – 0.5 140 – 240 160 – 280 80 – 150
SM T6225 1 – 3 0.2 – 0.5 90 – 200 110 – 240 60 – 110
SM AH6225 1 – 3 0.2 – 0.5 90 – 200 110 – 240 60 – 110
Finishing SS AH6225 0.5 – 3 0.08 – 0.2 90 – 200 110 – 240 60 – 110
SS AH6235 0.5 – 3 0.08 – 0.2 50 – 150 70 – 170 –
Precision finishing TF T6215 0.1 – 0.5 0.03 – 0.15 140 – 240 160 – 280 80 – 150
TF AH6225 0.1 – 0.5 0.03 – 0.15 90 – 200 110 – 240 60 – 110
Finishing TSF T6215 0.2 – 1.5 0.08 – 0.4 140 – 240 160 – 280 80 – 150
TSF AH6225 0.2 – 1.5 0.08 – 0.4 90 – 200 110 – 240 60 – 110
PS T6215 0.3 – 1.5 0.1 – 0.4 140 – 240 160 – 280 80 – 150
PS AH6225 0.3 – 1.5 0.1 – 0.4 90 – 200 110 – 240 60 – 110
TS T6215 0.5 – 2.5 0.1 – 0.3 140 – 240 160 – 280 80 – 150
TS AH6225 0.5 – 2.5 0.1 – 0.3 90 – 200 110 – 240 60 – 110
ZF T6215 0.2 – 1.5 0.07 – 0.2 140 – 240 160 – 280 80 – 150
ZF AH6225 0.2 – 1.5 0.07 – 0.2 90 – 200 110 – 240 60 – 110
Medium cutting ZM T6215 0.7 – 2 0.15 – 0.4 140 – 240 160 – 280 80 – 150
ZM AH6225 0.7 – 2 0.15 – 0.4 90 – 200 110 – 240 60 – 110
TM T6215 1 – 3 0.2 – 0.5 140 – 240 160 – 280 80 – 150
TM AH6225 1 – 3 0.2 – 0.5 90 – 200 110 – 240 60 – 110
PM T6215 0.5 – 3 0.15 – 0.5 140 – 240 160 – 280 80 – 150
PM AH6225 0.5 – 3 0.15 – 0.5 90 – 200 110 – 240 60 – 110
Grey cast iron Ductile cast iron
Medium cutting TM T515 1 – 3 0.2 – 0.5 150 – 700 150 – 300
Flat-top T515 0.05 – 2 0.2 – 0.6 150 – 700 150 – 300
Titanium alloy Ni-base alloy
Precision finishing TF AH8015 0.1 – 0.5 0.03 – 0.15 20 – 150 20 – 100
Finishing TSF AH8015 0.2 – 1.5 0.08 – 0.4 20 – 150 20 – 100
PS AH8015 0.3 – 1.5 0.1 – 0.4 20 – 150 20 – 100
TS AH8015 0.5 – 2.5 0.1 – 0.3 20 – 150 20 – 100
ZF AH8015 0.2 – 1.5 0.07 – 0.2 20 – 150 20 – 100
Medium cutting ZM AH8015 0.7 – 2 0.15 – 0.4 20 – 150 20 – 100
TM AH8015 1 – 3 0.2 – 0.5 20 – 150 20 – 100
PM AH8015 0.5 – 3 0.15 – 0.5 20 – 150 20 – 100

For more information about this product, visit our online e-catalog or download the product report:

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