T500 series

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An optimal CVD grade for high speed machining of cast iron

The thickest coating layer improves tool life in high speed machining

Applications & Features

External groovingInternal turningExternal turning

1. Grade feature

T505’s coating thickness is 1.5 times thicker than conventional grades.

The thickest coating layer of all Tungaloy’s CVD grades ever

– Thickest coating layer of all Tungaloy’s grades
– Al2O3 coating with strengthened wear resistance
– TiCN layer with high carbon content
– New substrate with high thermal conductivity

T515

2. Application range

– Complementary grade to T515
– High wear resistance
– The best grade for high speed machining of K05 – K20

T515

Grades

T505

  • K05 – K20
  • An optimal CVD grade for high speed machining of cast iron

T515

  • K10 – K20
  • Stable machining in a wide range of applications from continuous to interrupted cutting

Practical examples

Part: Machine part
Material: FCD500
Insert: CNMG120408-CM
Grade: T505
Cutting conditions: Vc = 100(m/min)
f = 0.5 (mm/rev)
ap = 2.0 (mm)
Application: External turning
Coolant: Dry
Part: Hub
Material: FCD400 / GGG40
Insert: CNMG120408
Grade: T515
Cutting conditions: Vc = 260 (m/min)
f = 0.25 (mm/rev)
ap = 3.0 (mm)
Application: Face turning
Coolant: Wet
Part: Differential case
Material: Ductile cast iron
Insert: CNMG120412
Grade: T515
Cutting conditions: Vc = 140 (m/min)
f = 0.25 (mm/rev)
ap = 1.0 (mm)
Application: External turning
Coolant: Wet

Standard cutting conditions

Negative inserts

T505
Chipbreaker Grades Corner radius
RE
Depth of cut
ap (mm)
Feed
f
(mm/rev)
Cutting speed: Vc (m/min)
Grey cast iron Ductile cast iron
CM T505 0.4 1 – 5 0.1 – 0.25 180 – 700 180 – 400
T505 0.8 1 – 5 0.15 – 0.4 180 – 700 180 – 400
T505 1.2 1 – 5 0.15 – 0.5 180 – 700 180 – 400
All-round T505 0.4 1 – 6 0.2 – 0.3 180 – 700 180 – 400
T505 0.8 1 – 6 0.2 – 0.5 180 – 700 180 – 400
T505 1.2 1 – 6 0.2 – 0.5 180 – 700 180 – 400
T505 1.6 1 – 6 0.3 – 0.5 180 – 700 180 – 400
Flat-top T505 0.8 0.05 – 2 0.2 – 0.45 180 – 700 180 – 400
T505 1.2 0.05 – 2 0.2 – 0.6 180 – 700 180 – 400
T515
Chipbreaker Grades Corner radius
RE
Depth of cut
ap (mm)
Feed
f (mm/rev)
Cutting speed: Vc (m/min)
Grey cast iron Ductile cast iron
CM T515 0.8 1.0 – 5.0 0.15 – 0.40 150 – 700 150 – 300
T515 1.2 1.0 – 5.0 0.15 – 0.50 150 – 700 150 – 300
CH T515 0.4 2.0 – 6.0 0.10 – 0.30 150 – 700 150 – 300
T515 0.8 2.0 – 6.0 0.20 – 0.45 150 – 700 150 – 300
T515 1.2 2.0 – 6.0 0.20 – 0.65 150 – 700 150 – 300
All-round T515 0.4 1.0 – 6.0 0.20 – 0.30 150 – 700 150 – 300
T515 0.8 1.0 – 6.0 0.20 – 0.50 150 – 700 150 – 300
T515 1.2 1.0 – 6.0 0.20 – 0.50 150 – 700 150 – 300
T515 1.6 1.0 – 6.0 0.30 – 0.50 150 – 700 150 – 300
Fiat-top T515 0.8 0.05 – 2.0 0.20 – 0.45 150 – 700 150 – 300
T515 1.2 0.05 – 2.0 0.30 – 0.80 150 – 700 150 – 300
SW
(Wiper)
T515 0.8 0.5 – 2.0 0.30 – 0.60 150 – 700 150 – 300
T515 1.2 0.5 – 2.0 0.50 – 0.80 150 – 700 150 – 300

Positive insert

T505
Chipbreaker Grades Corner radius
RE
Depth of cut
ap (mm)
Feed
f (mm/rev)
Cutting speed: Vc (m/min)
Grey cast iron Ductile cast iron
CM T505 0.4 0.05 – 2 0.05 – 0.2 180 – 700 180 – 400
T505 0.8 0.05 – 2 0.05 – 0.3 180 – 700 180 – 400
T505 1.2 0.05 – 2 0.05 – 0.3 180 – 700 180 – 400
T515
Chipbreaker Grades Corner radius
RE
Depth of cut
ap (mm)
Feed
f (mm/rev)
Cutting speed: Vc (m/min)
Grey cast iron Ductile cast iron
CM T515 0.4 0.05 – 2.0 0.05 – 0.2 150 – 700 150 – 300
T515 0.8 0.05 – 2.0 0.05 – 0.3 150 – 700 150 – 300
T515 1.2 0.05 – 2.0 0.05 – 0.3 150 – 700 150 – 300

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