Automotive – Bearing Housing
Bearing housing (center housing) is located between the compressor and turbine to house a bearing system that supports the turbine-compressor common shaft. The bearing housing is commonly cast from gray cast iron, but aluminum can also be used in some applications. As customer increases production outputs, Process Improvement pressure intensifies on cutting tool suppliers as well, urging the delivery of improved process efficiency and security. Tungaloy meets these challenges with continued effort in heightening milling, turning, grooving, and hole making, all application capabilities, as well as through the development of combination tools for process integration.
General Challenges
- To maximize process security and efficiency for high-volume production needs
- To provide optimal tools and solutions that improve efficiency for cast iron machining requiring large, uneven stock removal
- To maximize machine uptime and minimize downtime
Key Points
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Increased tool life and predictability for process security
- T515 is a versatile CVD-coated carbide grade developed specifically for ISO-K cast iron. A thick TiCN+Al2O3 layer combined with a dedicated carbide substrate provides the grade with a great balance of wear resistance and toughness during machining at increased cutting parameters. In addition, the top layer surface is post-treated with PremiumTec technology, enhancing its surface smoothness that resists chipping and welding, while improving surface finishing quality.
Machining Solutions
Hole Making
TungSix-Drill
- Indexable insert drill with strong cutting edges provides process stability and reduced tool failures
- Six-edged insert for improved economy and inventory
DrillMeister – specials
- Exchangeable-head drill series with no setup time
- Provides customized tool solutions allowing drilling and chamfering operations in a single pass
- Offers variety of drill heads in standard or customized profiles
GigaMini-Drill
- Solid carbide drill line for small hole diameters
- Available in standard line as well as customized sizes
GunDrills – specials
- Deep hole drills tailored to your hole making needs
- Also offered in standard sizes in diameters from 3.0 mm to 12.2 mm
Turning
TungTurn-Jet
- Through-coolant turning toolholder series with precision coolant delivery system and extremely rigid insert clamping
- Optimal coolant supply and improved chip control allows application of dramatically increased cutting parameters for productivity gain
- Extended tool life and better wear prediction
StreamJet-Bar
- ID turning holders with minimum tool deflection
- Through-coolant and optimal chip pocket design for effective chip evacuation
- Designed for small bores down to ø4.5 mm (ø.177″)
- Inserts with 00 and 01 nose radii are also available
ISO-EcoTurn
- Turning tool system offering downsized inserts for economy without compromising insert performance
- Helps avoid human-errors: In any process involving two almost-identical inserts, use one ISO-EcoTurn insert in place of standard ISO insert to avoid mixing up inserts and creating scrap piles
MiniForce-Turn
- Economical double-sided positive insert
- Highly rigid insert clamping enabled by unique dovetail interlocking design provides process security for machining small parts
- Light cutting geometry for low cutting force and high quality surface finish
Milling
TungMeister
- Exchangeable-head end mill series
- A variety of head profiles, geometries, and sizes are available in grades that work in all material groups
- No setup time
- Reduced inventory and production cost
TungRec
- Indexable shoulder mill line that provides extremely high wall accuracy
- Helically designed cutting edge generates light cutting
- Porcupine cutter design allows high efficiency rough milling
- Offers a range of new insert grades to cover various materials
DoForce-Tri
- Indexable shoulder mill featuring double-sided triangular inserts with cost-efficient six cutting edges
- Long cutting edge enables deep D.O.C.
- Ensures excellent tool stability at any cutting depths
- Innovative chip former generates barrel-shaped chips, allowing ideal chip evacuation and control
- Inserts with built-in wiper make the tool suited for face milling applications as well
- Insert available in TNM(G)U12 and TNMU07 sizes
Tung-Tri
- Shoulder mill with triangular insert that is designed to generate light cutting
- Designed to minimize vibrations across a wide application range
- Inserts are also available in E-tolerance for extra high surface quality requirements
Counterboring
TCB
- Developed specifically for counterboring operations
- Available in a wide range of tool sizes to cover various counterbore diameter needs
Reaming
ReamMeister
- Exchangeable-head reamers
- High efficiency reaming and process security thanks to effective coolant delivery to the cutting edges
- No setup time
- Reduced tool inventory and management
Customized reaming tool
- Tungaloy’s special tool solutions tailored to your specific application needs
- Special combination tool can combine multiple processes into a single pass, permitting reduced cycle time and increased part quality for a bottlenecking process
Threading
ThreadMilling
- Available in solid, exchangeable head, and indexable insert styles
- Allows full threads close to the bottom of the hole
- Generates very small, manageable chips
- Adjustments for tolerance and wear can be done easily
- Broken tool can easily be changed
Parting
TungCut – ModularSystem
- Latest modular version offers highly rigid insert clamping design for extra stability and accuracy
- High-pressure through-coolant system for effective chip control and process security
- Inserts are available in a variety of geometries and grades for high efficiency machining
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Risorse
Tungaloy APP
TUNG NaviTrova L'utensile Giusto
Machine Power Calculator
Turning Insert Selection Guide
MatrixSistema Di Gestione Degli Utensili