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中等尺寸到大尺寸机床用粗加工方肩铣刀

高稳定性立装刀片确保了在方肩粗加工和精加工中优异的可靠性

MIlling-shoulder-tecmill-img1

应用 & 特点

应用

Shoulder milling Shoulder milling R Slotting Slotting R Side milling

特点

1. 可靠的加工

– 厚芯设计高刚性铣刀。

2. 4刀尖刀片

– 大前角和大倾角设计降低切削力。

刀片 & 材质

刀片

LMMU11/16-MJ

最大切深
– LNMU11-MJ: 9.7 mm
– LNMU16-MJ: 15.1 mm
4 刀尖刀片
低切削力有助于稳定顺畅的切削

主要材质

AH3135

高抗崩损性
适用于钢和不锈钢一般条件下的加工

AH725

很好的平衡了耐磨性和抗崩刃性
适用于钢和不锈钢一般条件下的加工

AH120

很好的平衡了耐磨性和抗崩损性
适用于钢、不锈钢和铸铁一般条件下的加工

AH3225

很好的平衡了耐磨性和抗崩损性
适用于钢和不锈钢的加工

AH8015

很好的平衡了耐磨性和抗崩损性
耐热合金一般加工条件下的首选材质

刀体

刀柄式

TGM16 (ø100 – ø250mm)

Bore type for face milling

刀柄式

EPM11 (ø32 – ø80mm)

方肩铣削加工圆柱柄型刀杆

芯轴式

TPM11/16, TPM16-SA (ø50 – ø250 mm)

方肩铣削加工芯轴式刀杆

芯轴式

TLM11 (ø50 – ø63mm)

方肩铣削大切深铣刀

实际案例

案例 #1

汽车行业

零件:	行星架
材料:	S35C
刀盘:	非标(ø78 mm, z = 2)
刀片:	LMMU160932PNER-MJ
材质:	AH3135
加工条件:	Vc = 250 (m/min) fz = 0.1 (mm/t) Vf = 200 (mm/min) ap = 40 (mm) ae = 30 (mm) 应用: 插铣冷却方式: 干切机床: 立式加工中心, BT50

MIlling-shoulder-tecmill-img6

案例#2

汽车行业

零件:	齿轮箱壳体
材料:	FCD450 / GGG45 / 450-10S
刀盘:	TPM11R200U0075A05 (ø50.8 mm, z = 5)
刀片:	LMMU110708PNER-MJ
材质:	T1215
加工条件:	Vc = 175 (m/min) fz = 0.15 (mm/t) Vf = 840 (mm/min) ap = 4 (mm) ae = 20 (mm) 应用: 方肩铣削冷却方式: 干切机床: 立式加工中心, BT50

MIlling-shoulder-tecmill-img7

案例 #3

通用工程

零件:	壳体
材料:	不锈钢
刀盘:	TPM16R100M31.7-06 (ø100, z = 6)
刀片:	LMMU160908PNER-MJ
材质:	AH725
加工条件:	Vc = 100 (m/min) fz = 0.3 (mm/t) Vf = – (mm/min) ap = 10 (mm) ae = 40 (mm) 应用: 方肩铣削冷却方式: 干切机床: 立式加工中心, BT50

MIlling-shoulder-tecmill-img8

标准加工条件

Bore, shank type – Shoulder milling (TPM11/16, TPM16-SA)

ISO	Workpiece materials		Hardness	Priority	Grades	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
	Low carbon steel S15C, SS400, etc. C15E4, E275A, etc.		– 200 HB	First choice	AH3225	100 – 300	0.12 – 0.3
	Low carbon steel S15C, SS400, etc. C15E4, E275A, etc.		– 200 HB	Wear resistance	T3225	150 – 350	0.08 – 0.2
			– 200 HB	Fracture resistance	AH3135	100 – 250	0.12 – 0.3
	Carbon steel and alloy steel S55C, SCM440, etc. C55,42CrMo4, etc.		– 300 HB	First choice	AH3225	100 – 250	0.1 – 0.25
			– 300 HB	Wear resistance	T3225	150 – 350	0.08 – 0.2
			– 300 HB	Fracture resistance	AH3135	100 – 230	0.1 – 0.25
	Prehardend steel NAK80, etc. PX5, etc.		30 – 40 HRC	First choice	AH3225	100 – 230	0.1 – 0.25
	Prehardend steel NAK80, etc. PX5, etc.		30 – 40 HRC	Wear resistance	T3225	120 – 350	0.08 – 0.2
			30 – 40 HRC	Fracture resistance	AH3135	100 – 230	0.1 – 0.25
	Stainless steel SUS304, etc. X5CrNi18-9, etc.		–	First choice	AH3135	90 – 180	0.1 – 0.25
	Grey cast iron FC250, etc. 250, etc.		150 – 250 HB	First choice	AH8015	100 – 300	0.12 – 0.3
	Grey cast iron FC250, etc. 250, etc.		150 – 250 HB	Wear resistance	T1215	120 – 350	0.08 – 0.2
	Ductile cast iron FCD400, FCD600, etc. 600-3, etc.		150 – 250 HB	First choice	AH8015	100 – 200	0.12 – 0.3
	Ductile cast iron FCD400, FCD600, etc. 600-3, etc.		150 – 250 HB	Wear resistance	T1215	120 – 350	0.08 – 0.2
	Titanium alloys Ti-6AI-4V, etc.		–	First choice	AH3135	30 – 60	0.06 – 0.2
	Superalloys Inconel718, etc.		–	First choice	AH8015	20 – 50	0.06 – 0.1
	Hardened steel	SKD61 / X40CrMoV5-1, etc.	40 – 50 HRC	First choice	AH8015	45 – 70	0.08 – 0.15
	Hardened steel	SKD11 / X153CrMoV12, etc.	50 – 60 HRC	First choice	AH8015	40 – 65	0.06 – 0.1

Roughing type – Shoulder milling (TLM11)

ISO	Workpiece materials		Hardness	Priority	Grades	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
	Low carbon steel S15C, SS400, etc. C15E4, E275A, etc.		– 200 HB	First choice	AH3225	100 – 300	0.1 – 0.25
	Low carbon steel S15C, SS400, etc. C15E4, E275A, etc.		– 200 HB	Wear resistance	T3225	150 – 350	0.1 – 0.2
			– 200 HB	Fracture resistance	AH3135	100 – 250	0.1 – 0.25
	Carbon steel and alloy steel S55C, SCM440, etc. C55,42CrMo4, etc.		– 300 HB	First choice	AH3225	100 – 250	0.1 – 0.2
			– 300 HB	Wear resistance	T3225	150 – 350	0.1 – 0.2
			– 300 HB	Fracture resistance	AH3135	100 – 230	0.1 – 0.25
	Prehardend steel NAK80, etc. PX5, etc.		30 – 40 HRC	First choice	AH3225	100 – 230	0.1 – 0.2
	Prehardend steel NAK80, etc. PX5, etc.		30 – 40 HRC	Wear resistance	T3225	120 – 350	0.1 – 0.2
			30 – 40 HRC	Fracture resistance	AH3135	100 – 230	0.1 – 0.25
	Stainless steel SUS304, etc. X5CrNi18-9, etc.		–	First choice	AH3135	90 – 180	0.1 – 0.25
	Grey cast iron FC250, etc. 250, etc.		150 – 250 HB	First choice	AH8015	100 – 300	0.1 – 0.25
	Grey cast iron FC250, etc. 250, etc.		150 – 250 HB	Wear resistance	T1215	120 – 350	0.1 – 0.25
	Ductile cast iron FCD400, FCD600, etc. 600-3, etc.		150 – 250 HB	First choice	AH8015	100 – 200	0.1 – 0.25
	Ductile cast iron FCD400, FCD600, etc. 600-3, etc.		150 – 250 HB	Wear resistance	T1215	120 – 350	0.1 – 0.25
	Titanium alloys Ti-6AI-4V, etc.		–	First choice	AH3135	30 – 60	0.06 – 0.15
	Superalloys Inconel718, etc.		–	First choice	AH8015	20 – 50	0.06 – 0.1
	Hardened steel	SKD61 / X40CrMoV5-1, etc.	40 – 50 HRC	First choice	AH8015	30 – 60	0.06 – 0.15
	Hardened steel	SKD11 / X153CrMoV12, etc.	50 – 60 HRC	First choice	AH8015	25 – 55	0.06 – 0.1

Shoulder milling (TPM16-SA), Face milling (TGM16-SA) with shims for extra reliability

ISO	Workpiece materials		Hardness	Priority	Grades	Cutting speed Vc (m/min)	Feed per tooth: fz (mm/t)
ISO	Workpiece materials		Hardness	Priority	Grades	Cutting speed Vc (m/min)	TPM16…	TGM16…
	Low carbon steel S15C, SS400, etc. C15E4, E275A, etc.		– 200HB	First choice	AH3135	80 – 250	0.08 – 0.3	0.1 – 0.4
	Low carbon steel S15C, SS400, etc. C15E4, E275A, etc.		– 200HB	Wear resistance	T3225	100 – 350	0.08 – 0.3	0.1 – 0.4
	Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc.		– 300HB	First choice	AH3135	80 – 250	0.08 – 0.3	0.1 – 0.4
			– 300HB	Wear resistance	T3225	100 – 350	0.08 – 0.3	0.1 – 0.4
	Prehardened steel NAK80, PX5, etc.		30 – 40HRC	First choice	AH3135	80 – 250	0.05 – 0.25	0.08 – 0.3
	Stainless steel SUS304, etc. X5CrNi18-9, etc.		– 200HB	First choice	AH3135	80 – 200	0.05 – 0.25	0.08 – 0.3
	Stainless steel SUS304, etc. X5CrNi18-9, etc.		– 200HB	Wear resistance	T3225	100 – 250	0.05 – 0.25	0.08 – 0.3
	Grey cast iron FC250, etc. 250, etc.		150 – 250HB	First choice	T1215	100 – 350	0.08 – 0.3	0.1 – 0.4
	Grey cast iron FC250, etc. 250, etc.		150 – 250HB	Fracture resistance	AH120	80 – 250	0.08 – 0.3	0.1 – 0.4
	Ductile cast iron FCD400, FCD600, etc. 400-15S, 600-3, etc.		150 – 250HB	First choice	AH120	80 – 250	0.05 – 0.3	0.1 – 0.4
	Ductile cast iron FCD400, FCD600, etc. 400-15S, 600-3, etc.		150 – 250HB	Wear resistance	T1215	100 – 350	0.08 – 0.3	0.1 – 0.4
	Titanium alloys Ti-6AI-4V, etc.		– 45HRC	First choice	AH3135	30 – 60	0.05 – 0.2	0.08 – 0.25
	Titanium alloys Ti-6AI-4V, etc.		– 45HRC	Wear resistance	AH725	30 – 60	0.05 – 0.2	0.08 – 0.25
	Superalloys Inconel718, etc.		– 45HRC	First choice	AH725	20 – 50	0.04 – 0.14	0.05 – 0.18
	Hardened steel	SKD61, etc. X40CrMoV5-1, etc.	40 – 55HRC	First choice	AH3135	50 – 130	0.03 – 0.17	0.05 – 0.2
		SKD61, etc. X40CrMoV5-1, etc.	40 – 55HRC	Wear resistance	AH725	50 – 130	0.03 – 0.17	0.05 – 0.2
		SKD11, etc. X153CrMoV12, etc.	55 – 60HRC	First choice	AH725	40 – 70	0.03 – 0.1	0.04 – 0.12

关于该产品的更多信息，请访问我们的线上e-catalog或者下载产品样本：

e-Catalog

公制 | 英制

PDF

公制

Main product report_No. 374-G
- No. 374S1-C (Expansion ø160-250mm, 60º cutter bodies)
- No. 374S2-C (Expansion grades AH3225,AH8015)

英制

Main product report_No. 374-US
- Expansion grades AH3225,AH8015_No. 374S2-US