TecMill

product_Milling_TecMill

中等尺寸到大尺寸机床用粗加工方肩铣刀

高稳定性立装刀片确保了在方肩粗加工和精加工中优异的可靠性

应用 & 特点

Shoulder millingShoulder milling RSlottingSlotting RSide milling

1. 可靠的加工

– 厚芯设计高刚性铣刀。

2.  4刀尖刀片

– 大前角和大倾角设计降低切削力。

刀片 & 材质

刀片

LMMU11/16-MJ

  • 最大切深
    – LNMU11-MJ: 9.7 mm
    – LNMU16-MJ: 15.1 mm
  • 4 刀尖刀片
  • 低切削力有助于稳定顺畅的切削
主要材质

AH3135

  • 高抗崩损性
  • 适用于钢和不锈钢一般条件下的加工

AH725

 

  • 很好的平衡了耐磨性和抗崩刃性
  • 适用于钢和不锈钢一般条件下的加工

AH120

  • 很好的平衡了耐磨性和抗崩损性
  • 适用于钢、不锈钢和铸铁一般条件下的加工

AH3225

  • 很好的平衡了耐磨性和抗崩损性
  • 适用于钢和不锈钢的加工

AH8015

  • 很好的平衡了耐磨性和抗崩损性

  •  耐热合金一般加工条件下的首选材质

刀体

刀柄式

TGM16 (ø100 – ø250mm)

Bore type for face milling

刀柄式

EPM11 (ø32 – ø80mm)

方肩铣削加工圆柱柄型刀杆

芯轴式

TPM11/16, TPM16-SA (ø50 – ø250 mm)

方肩铣削加工芯轴式刀杆

芯轴式

TLM11 (ø50 – ø63mm)

方肩铣削大切深铣刀

实际案例

零件: 行星架
材料: S35C
刀盘: 非标(ø78 mm, z = 2)
刀片: LMMU160932PNER-MJ
材质: AH3135
加工条件: Vc = 250 (m/min)
fz = 0.1 (mm/t)
Vf = 200 (mm/min)
ap = 40 (mm)
ae = 30 (mm)
应用: 插铣
冷却方式: 干切
机床: 立式加工中心, BT50
零件: 齿轮箱壳体
材料: FCD450 / GGG45 / 450-10S
刀盘: TPM11R200U0075A05 (ø50.8 mm, z = 5)
刀片: LMMU110708PNER-MJ
材质: T1215
加工条件: Vc = 175 (m/min)
fz = 0.15 (mm/t)
Vf = 840 (mm/min)
ap = 4 (mm)
ae = 20 (mm)
应用: 方肩铣削
冷却方式: 干切
机床: 立式加工中心, BT50
零件: 壳体
材料: 不锈钢
刀盘: TPM16R100M31.7-06 (ø100, z = 6)
刀片: LMMU160908PNER-MJ
材质: AH725
加工条件: Vc = 100 (m/min)
fz = 0.3 (mm/t)
Vf = – (mm/min)
ap = 10 (mm)
ae = 40 (mm)
应用: 方肩铣削
冷却方式: 干切
机床: 立式加工中心, BT50

标准加工条件

Bore, shank type – Shoulder milling (TPM11/16, TPM16-SA)
ISO Workpiece materials Hardness Priority Grades Cutting speed
Vc (m/min)
Feed per tooth
fz (mm/t)
Low carbon steel
S15C, SS400, etc.
C15E4, E275A, etc.
– 200 HB First choice AH3225 100 – 300 0.12 – 0.3
– 200 HB Wear resistance T3225 150 – 350 0.08 – 0.2
– 200 HB Fracture resistance AH3135 100 – 250 0.12 – 0.3
Carbon steel and alloy steel
S55C, SCM440, etc.
C55,42CrMo4, etc.
– 300 HB First choice AH3225 100 – 250 0.1 – 0.25
– 300 HB Wear resistance T3225 150 – 350 0.08 – 0.2
– 300 HB Fracture resistance AH3135 100 – 230 0.1 – 0.25
Prehardend steel
NAK80, etc.
PX5, etc.
30 – 40 HRC First choice AH3225 100 – 230 0.1 – 0.25
30 – 40 HRC Wear resistance T3225 120 – 350 0.08 – 0.2
30 – 40 HRC Fracture resistance AH3135 100 – 230 0.1 – 0.25
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.
First choice AH3135 90 – 180 0.1 – 0.25
Grey cast iron
FC250, etc.
250, etc.
150 – 250 HB First choice AH8015 100 – 300 0.12 – 0.3
150 – 250 HB Wear resistance T1215 120 – 350 0.08 – 0.2
Ductile cast iron
FCD400, FCD600, etc.
600-3, etc.
150 – 250 HB First choice AH8015 100 – 200 0.12 – 0.3
150 – 250 HB Wear resistance T1215 120 – 350 0.08 – 0.2
Titanium alloys
Ti-6AI-4V, etc.
First choice AH3135 30 – 60 0.06 – 0.2
Superalloys
Inconel718, etc.
First choice AH8015 20 – 50 0.06 – 0.1
Hardened steel SKD61 /
X40CrMoV5-1, etc.
40 – 50 HRC First choice AH8015 45 – 70 0.08 – 0.15
SKD11 /
X153CrMoV12, etc.
50 – 60 HRC First choice AH8015 40 – 65 0.06 – 0.1
Roughing type – Shoulder milling (TLM11)
ISO Workpiece materials Hardness Priority Grades Cutting speed
Vc (m/min)
Feed per tooth
fz (mm/t)
Low carbon steel
S15C, SS400, etc.
C15E4, E275A, etc.
– 200 HB First choice AH3225 100 – 300 0.1 – 0.25
– 200 HB Wear resistance T3225 150 – 350 0.1 – 0.2
– 200 HB Fracture resistance AH3135 100 – 250 0.1 – 0.25
Carbon steel and alloy steel
S55C, SCM440, etc.
C55,42CrMo4, etc.
– 300 HB First choice AH3225 100 – 250 0.1 – 0.2
– 300 HB Wear resistance T3225 150 – 350 0.1 – 0.2
– 300 HB Fracture resistance AH3135 100 – 230 0.1 – 0.25
Prehardend steel
NAK80, etc.
PX5, etc.
30 – 40 HRC First choice AH3225 100 – 230 0.1 – 0.2
30 – 40 HRC Wear resistance T3225 120 – 350 0.1 – 0.2
30 – 40 HRC Fracture resistance AH3135 100 – 230 0.1 – 0.25
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.
First choice AH3135 90 – 180 0.1 – 0.25
Grey cast iron
FC250, etc.
250, etc.
150 – 250 HB First choice AH8015 100 – 300 0.1 – 0.25
150 – 250 HB Wear resistance T1215 120 – 350 0.1 – 0.25
Ductile cast iron
FCD400, FCD600, etc.
600-3, etc.
150 – 250 HB First choice AH8015 100 – 200 0.1 – 0.25
150 – 250 HB Wear resistance T1215 120 – 350 0.1 – 0.25
Titanium alloys
Ti-6AI-4V, etc.
First choice AH3135 30 – 60 0.06 – 0.15
Superalloys
Inconel718, etc.
First choice AH8015 20 – 50 0.06 – 0.1
Hardened steel SKD61 /
X40CrMoV5-1, etc.
40 – 50 HRC First choice AH8015 30 – 60 0.06 – 0.15
SKD11 /
X153CrMoV12, etc.
50 – 60 HRC First choice AH8015 25 – 55 0.06 – 0.1
Shoulder milling (TPM16-SA), Face milling (TGM16-SA) with shims for extra reliability
ISO Workpiece materials Hardness Priority Grades Cutting speed

Vc (m/min)

Feed per tooth:
fz (mm/t)
TPM16… TGM16…
Low carbon steel
S15C, SS400, etc.
C15E4, E275A, etc.
– 200HB First choice AH3135 80 – 250 0.08 – 0.3 0.1 – 0.4
– 200HB Wear resistance T3225 100 – 350 0.08 – 0.3 0.1 – 0.4
Carbon steel and alloy steel
S55C, SCM440, etc.
C55, 42CrMo4, etc.
– 300HB First choice AH3135 80 – 250 0.08 – 0.3 0.1 – 0.4
– 300HB Wear resistance T3225 100 – 350 0.08 – 0.3 0.1 – 0.4
Prehardened steel
NAK80, PX5, etc.
30 – 40HRC First choice AH3135 80 – 250 0.05 – 0.25 0.08 – 0.3
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.
– 200HB First choice AH3135 80 – 200 0.05 – 0.25 0.08 – 0.3
– 200HB Wear resistance T3225 100 – 250 0.05 – 0.25 0.08 – 0.3
Grey cast iron
FC250, etc.
250, etc.
150 – 250HB First choice T1215 100 – 350 0.08 – 0.3 0.1 – 0.4
150 – 250HB Fracture resistance AH120 80 – 250 0.08 – 0.3 0.1 – 0.4
Ductile cast iron
FCD400, FCD600, etc.
400-15S, 600-3, etc.
150 – 250HB First choice AH120 80 – 250 0.05 – 0.3 0.1 – 0.4
150 – 250HB Wear resistance T1215 100 – 350 0.08 – 0.3 0.1 – 0.4
Titanium alloys
Ti-6AI-4V, etc.
– 45HRC First choice AH3135 30 – 60 0.05 – 0.2 0.08 – 0.25
– 45HRC Wear resistance AH725 30 – 60 0.05 – 0.2 0.08 – 0.25
Superalloys
Inconel718, etc.
– 45HRC First choice AH725 20 – 50 0.04 – 0.14 0.05 – 0.18
Hardened steel SKD61, etc.
X40CrMoV5-1, etc.
40 – 55HRC First choice AH3135 50 – 130 0.03 – 0.17 0.05 – 0.2
40 – 55HRC Wear resistance AH725 50 – 130 0.03 – 0.17 0.05 – 0.2
SKD11, etc.
X153CrMoV12, etc.
55 – 60HRC First choice AH725 40 – 70 0.03 – 0.1 0.04 – 0.12
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