宽槽和仿形宽槽加工特殊系统
TungHeavyGroove 能够有效减少宽槽和复杂形状成型加工的时间
应用 & 特点
应用
特点
1. 从前端面轻松锁紧刀片
从刀杆前端面可以完成刀片转位，缩短刀片更换时间和停机时间。
2. 高刚性杠杆式锁紧实现稳定的槽加工
燕尾槽结构防止宽槽加工时刀片发生移动。
3. 仿形槽加工刀片和刀具
- 刀片宽度(W) 10 – 25 mm.
- 刀片长度可以使仿形部分深达5.5 mm。
刀片 & 材质
刀片
材质
AH8015
- P10 – P20 / M10 – M20 / K10 – K25 / S10 – S20 / H10 – H20
- Good balance between wear and fracture resistance
- First choice for machining heat-resistant alloy under general cutting conditions
- First choice for threading
T9215
- P10 – P20 / M10 – M20 / K10 – K20
- Well-balanced between wear and chipping resistance
- First choice for steel
- High versatility for a wide range of applications
刀杆
实际案例
案例 #1
重工业
| 零件: | 设备零件 |
| 材料: | SCM415 |
| 刀杆: | FPGR3232P-10T36 |
| 刀片: | PSGM10-08 (W = 10 mm) |
| 材质: | AH725 |
| 加工条件: | Vc = 110 (m/min) f = 0.3 (mm/rev) 加工1个槽的走刀次数= 2 应用: 槽加工 冷却方式: 冷却液 |
案例 #2
重工业
| 零件: | 发电机零件 |
| 材料: | 铸钢 |
| 刀杆: | FPGR3232P-10T36 |
| 刀片: | PSGM10-08 (W = 10 mm) |
| 材质: | AH725 |
| 加工条件: | Vc = 65 (m/min) f = 0.37 (mm/rev) 加工1个槽的走刀次数 = 3 应用: 槽加工 冷却方式: 冷却液 |
标准加工条件
Wide grooving
| ISO | Workpiece materials | Hardness(HB) | Grade | Cutting speed Vc (m/min) |
|---|---|---|---|---|
 |
Alloy Steels SCM440, 42CrM04, etc. |
< 300 | AH725 | 50 – 180 |
| Alloy Steels SCM440, 42CrM04, etc. |
< 300 | UX30 | 50 – 120 |
Forming
| ISO | Workpiece materials | Hardness(HB) | Grade | Cutting speed Vc (m/min) |
|---|---|---|---|---|
|
Steels S45C, C45, etc. |
< 200 | UX30 | 50 – 150 |
| Alloy steels SCM440, 42CrMo4, etc. |
< 300 | UX30 | 50 – 120 | |
 |
Stainless steels SUS303, X10CrNiS18-9, etc. |
< 200 | UX30 | 50 – 120 |
 |
Grey cast irons FC250, 250, etc. |
– | TH10 | 50 – 150 |
| Ductile cast irons FCD450, 450-10S, etc. |
– | TH10 | 50 – 120 | |
 |
Aluminium alloy Si < 12%, etc. |
– | TH10 | 100 – 500 |
Wide grooving (HGM insert)
| ISO | Workpiece materials | Hardness | Priority | Grade | Cutting speed Vc (m/min) |
|---|---|---|---|---|---|
|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 | First Choice | AH8015 | 80 – 180 |
| < 300 | Wear resistance | T9215 | 100 – 350 | ||
|
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 | First Choice | AH8015 | 50 – 130 |
| < 200 | Wear resistance | T9215 | 100 – 250 | ||
|
Grey cast iron FC250, 250, etc. |
– | First Choice | AH8015 | 50 – 180 |
| – | Wear resistance | T9215 | 140 – 300 | ||
| Ductile cast iron FCD450, etc. 450-10S, etc. |
– | First Choice | AH8015 | 50 – 180 | |
| – | Wear resistance | T9215 | 140 – 300 | ||
 |
Superalloys Inconel718, etc. |
< HRC 40 | First Choice | AH8015 | 20 – 80 |
| Titanium alloys Ti-6AL-4V, etc. |
< HRC 40 | First Choice | AH8015 | 20 – 80 |
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