满足各种槽加工需求的多功能系统
TungCut 拥有丰富的标准品; 刀片和刀杆适用于所有的槽加工
应用 & 特点
应用
特点
1. 锁紧刚性高
实现稳定的刀具寿命和精度。
2. TungTurn-Jet高压冷却供给带来的好处
大幅提高刀具寿命。
3. 切槽和车削用断屑槽
刀片 & 材质
刀片
TungCut Inserts for External Grooving, Turning and Parting-off
- CW = 1.0 – 8.0 mm (.039″ – .315″)
TungCut & TungShortCut Inserts for Undercutting and Profiling
- CW = 2.0 – 8.0 mm (.079″ – .315″)
TungCut & TungShortCut Inserts for Internal Grooving and Turning
- CW = 1.2 – 8.0 mm (.047″ – .315″)
主要材质
刀杆
实际案例
案例 #1
小零件/电子行业
零件: | 环形编码器 |
材料: | SUM22L |
刀杆: | CTER2020-4T25 |
刀片: | DGM4-030 |
材质: | AH7025 |
加工条件: | Vc = 180 (m/min) f = 0.2 (mm/rev) CW = 4 (mm/min) CDX = 8 (mm) 应用: 切断加工 冷却方式: 冷却液 |
案例 #2
通用工程
零件: | 齿轮箱 |
材料: | SCM420 / 20Cr4 |
刀杆: | CTER2525-3T09 |
刀片: | DTX3-030 |
材质: | AH725 |
加工条件: | Vc = 120 (m/min) f = 0.15 (mm/rev) CW = 3 (mm) CDX = 7 (mm) 应用: 槽加工 冷却方式: 冷却液 |
案例 #3
通用工程
零件: | 阀门 |
材料: | SUS304 / X5CrNi18-9 |
刀杆: | CTIR25-3T05-D250 |
刀片: | DTX3-030 |
材质: | AH7025 |
加工条件: | Vc = 80 (m/min) f = 0.08 (mm/rev) CW = 3 (mm) CDX = 2.2 (mm) 应用: 槽加工 冷却方式: 冷却液 |
标准加工条件
External grooving, Turning, Undercutting, Parting-off
ISO | Workpiece material | Hardness | Priority | Grade | Cutting speed Vc (m/min) |
---|---|---|---|---|---|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 HB | First choice | AH7025, AH725 | 50 – 180 | |
< 300 HB | Wear resistance | T9225, AH8005 | 80 – 300 | ||
< 300 HB | Impact resistance | GH130 | 50 – 120 | ||
< 300 HB | Surface quality | NS9530 | 80 – 220 | ||
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 HB | First choice | AH7025, AH725 | 50 – 120 | |
< 200 HB | Wear resistance | AH8005 | 50 – 120 | ||
< 200 HB | Impact resistance | GH130 | 50 – 120 | ||
Grey cast iron FC250, etc. 250, etc. |
– | First choice | T515, AH7025 | 50 – 180 | |
– | Impact resistance | GH130 | 50 – 180 | ||
Ductile cast iron FCD450, etc. 450-10S, etc. |
– | First choice | T515, AH7025 | 50 – 120 | |
– | Impact resistance | GH130 | 50 – 120 | ||
Aluminium alloys Si < 12% |
– | First choice | TH10 | 100 – 500 | |
– | First choice | KS05F | 100 – 600 | ||
Superalloys Inconel718, etc. |
< HRC 40 | First choice | AH8005 | 20 – 80 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 60 | ||
Titanium alloys Ti-6Al-4V, etc. |
< HRC 40 | First choice | KS05F | 20 – 80 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 80 | ||
Hardened steel SCM435, SUJ2, etc. 34CrMo4, B1, etc. |
> HRC 50 | First choice | BX360 | 80 – 150 |
Internal grooving, Face grooving
ISO | Workpiece material | Hardness | Priority | Grade | Cutting speed Vc (m/min) |
---|---|---|---|---|---|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 HB | First choice | AH7025, AH725 | 50 – 140 | |
< 300 HB | Wear resistance | T9225, AH8005 | 80 – 240 | ||
< 300 HB | Impact resistance | AH6235, GH130 | 50 – 100 | ||
< 300 HB | Surface quality | NS9530 | 80 – 180 | ||
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 HB | First choice | AH7025, AH725 | 50 – 100 | |
< 200 HB | Wear resistance | AH8005 | 50 – 100 | ||
< 200 HB | Impact resistance | AH6235, GH130 | 50 – 100 | ||
Grey cast iron FC250, etc. 250, etc. |
– | First choice | T515, AH8005 | 50 – 140 | |
– | Impact resistance | AH6235, GH130 | 50 – 140 | ||
Ductile cast iron FCD450, etc. 450-10S, etc. |
– | First choice | T515, AH8005 | 50 – 100 | |
– | Impact resistance | AH6235, GH130 | 50 – 100 | ||
Aluminium alloys Si < 12% |
– | First choice | TH10 | 100 – 400 | |
– | First choice | KS05F | 100 – 480 | ||
Superalloys Inconel718, etc. |
< HRC 40 | First choice | AH8005 | 20 – 60 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 40 | ||
Titanium alloys Ti-6Al-4V, etc. |
< HRC 40 | First choice | KS05F | 20 – 60 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 60 | ||
Hardened steel SCM435, SUJ2, etc. 34CrMo4, B1, etc. |
> HRC 50 | First choice | BXA20, BX360 | 80 – 120 |
New 1.2 mm wide parting-off inserts
ISO | Workpiece material | Grade | Cutting speed
Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Steel C45, 34CrMo4, etc. |
AH725 | 50 – 200 | 0.01 – 0.05 | |
Stainless steel X10CrNiS18-9, etc. |
AH725 | 50 – 200 | 0.01 – 0.05 | |
Titanium alloys Ti-6Al-4V, etc. |
AH725 | 30 – 80 | 0.01 – 0.05 |
TungShortCut
ISO | Workpiece material | Hardness | Grade | Cutting speed Vc (m/min) |
---|---|---|---|---|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 HB | AH7025 | 50 – 180 | |
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 HB | AH7025 | 50 – 120 | |
Gray cast iron FC250, etc. 250, etc. |
– | AH7025 | 50 – 180 | |
Ductile cast irons FCD450, etc. 450-10S, etc. |
– | AH7025 | 50 – 120 | |
Superalloys Inconel718, etc. |
< HRC 40 | AH7025 | 20 – 80 | |
Titanium alloys Ti-6Al-4V, etc. |
< HRC 40 | AH7025 | 20 – 80 |
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