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FixRMill

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product_Milling_FixRMill

Radius cutter for profile milling of complex parts

Innovative and safe anti-rotation system, featuring FIX insert location provides highly rigid clamping

Applications & Features

Applications

Shoulder milling RFace millingSlotting RPocketingRampingProfilingHole enlargingCoolant hole

Features

1. Anti-rotation system with rigid clamping

• Secure insert seating on protrusion of cutter body.
• Cutting force pushing insert towards pocket, resulting in rigid clamping.

2. Round insert with 6 indexes

• No need to take off screw to change cutting-edges.

3. High-cutting speed Vc up to 300 m/min (984 sfm)

Inserts & Grades

Inserts

RPMT-MJ / -ML

  • The unique insert fixation in the pocket allows up to 6 indexes.
  • Two types of chipbreakers are available:
    • MJ: General purpose machining
    • ML: Low cutting force machining
Grades

AH725

  • For general purpose milling
  • Provides high reliability in steel and cast iron machining
  • Highly versatile grade with excellent wear and chipping resistance

AH130

  • For general stainless steel milling
  • Reduces crater and notch wear
  • Provides exceptionally reliable milling

AH4035

  • Ideal grade for high chromium content stainless steels
  • Newly developed grade with exceptional balance of wear and chipping resistance
  • Drastically reduces flank wear and chipping when machining stainless steels

Cutter bodies

Shank Type

ERP (ø20 – ø40mm)

FixRMill radius cutter series shank type with Anti-Rotation System

Modular Type

HRP-M (ø20 – ø32mm)

Radius cutter series modular type (TungFlex) with Anti-Rotation System

Bore Type

TRP (ø40 – ø66mm)

FixRMill radius cutter series bore type with Anti-Rotation System

Practical examples

Example #1

Die and Mold Industry

Part: Die
Material: SKD61 / X40CrMoV5-1
Cutter: ERP12R032M32.0-03
Insert: RPMT1204EN-ML
Grade: AH725
Cutting conditions: Vc = 130 (m/min)
fz = 0.4 (mm/t)
ap = 1.0 (mm)
ae = 26.0 (mm)
Application: Profile milling
Coolant: Air blast
Machine: Vertical M/C, BT40
Example #2

General Engineering

Part: Machine part
Material: Corrosion-resistant stainless steel
Cutter: TRP12R050M22.0E05
Insert: RPMT1204EN-ML
Grade: AH130
Cutting conditions: Vc = 200 (m/min)
fz = 0.3 (mm/t)
ap = 1.0 (mm)
ae = < 50 (mm)
Application: Profile milling on curved surface
Coolant: Wet
Machine: 5 axis M/C, BT50
Example #3

General Engineering

Part: Machine part
Material: SUS420J1 / X20Cr13
Cutter: TRP12R050M22.0E05
Insert: RPMT1204EN-MJ
Grade: AH4035
Cutting conditions: Vc = 300 (m/min)
fz = 0.5 (mm/t)
ap = 2.0 (mm)
ae = < 50 (mm)
Application: Profile milling on curved surface
Coolant: Air blast
Machine: 5 axis M/C, BT50

Standard cutting conditions

ISO Workpiece material Hardness Priority Grade Chip-
breaker		 Cutting
speed
Vc (m/min)		 Feed per tooth
fz (mm/t)		 Tool dia.: øDc (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Depth of cut: ap = 2.0 mm
ø20 ø25 ø32 ø35 ø40 ø50 ø63
n Vf n Vf n Vf n Vf n Vf n Vf n Vf
E/HRP10 E/HRP10, E/HRP12 E/HRP10 E/HRP12 ERP10 TRP10 ERP12 ERP16 ERP12 TRP12 TRP16
Carbon steels
(S45C / C45, S55C / C55 etc.)		 < 300 HB First choice AH725 MJ 120 – 250 0.3 – 0.7 2870 2870 2290 2290 1790 3580 2690 1640 3280 1430 3580 2860 1430 1150 2880 910 2730 2280
Vc = 180 m/min, fz = 0.5 mm/t
< 300 HB for impact resistance AH130 MJ 120 – 250 0.3 – 0.7 2870 2870 2290 2290 1790 3580 2690 1640 3280 1430 3580 2860 1430 1150 2880 910 2730 2280
Vc = 180 m/min, fz = 0.5 mm/t
Alloy steels
(SCM440 / 42CrMo4,
SCr415 / 17Cr3 etc.)		 150 – 300 HB First choice AH725 MJ 100 – 250 0.2 – 0.6 2710 2160 2170 1740 1690 2700 2030 1550 2480 1350 2700 2160 1080 1080 2160 860 2060 1720
Vc = 170 m/min, fz = 0.4 mm/t
150 – 300 HB for impact resistance AH130 MJ 100 – 250 0.2 – 0.6 2710 2160 2170 1740 1690 2700 2030 1550 2480 1350 2700 2160 1080 1080 2160 860 2060 1720
Vc = 170 m/min, fz = 0.4 mm/t
Tool steels
(SKD11 / X153CrMoV12 etc.)		 < 300 HB – AH725 ML 80 – 180 0.2 – 0.4 2070 1240 1660 1000 1290 1550 1160 1180 1420 1030 1550 1240 620 830 1250 660 1190 990
Vc = 130 m/min, fz = 0.3 mm/t
Stainless steels
(SUS304 / X5CrNi18-9,
SUS316 / X5CrNiMo17-12-3 etc.)		 < 200 HB First choice AH130 ML 100 – 250 0.2 – 0.6 2710 2160 2170 1740 1690 2700 2030 1550 2480 1350 2700 2160 1080 1080 2160 860 2060 1720
Vc = 170 m/min, fz = 0.4 mm/t
< 200 HB for impact resistance AH130 MJ 100 – 250 0.2 – 0.6 2710 2160 2170 1740 1690 2700 2030 1550 2480 1350 2700 2160 1080 1080 2160 860 2060 1720
Vc = 170 m/min, fz = 0.4 mm/t
Stainless steels
(SUS430 / X6Cr17 etc.)		 < 200 HB First choice AH4035 ML 100 – 300 0.2 – 0.6 3180 2540 2550 2040 1990 3180 2390 1820 2910 1590 3180 2540 1270 1270 2540 1010 2420 2020
Vc = 200 m/min, fz = 0.4 mm/t
< 200 HB for impact resistance AH4035 MJ 100 – 300 0.2 – 0.6 3180 2540 2550 2040 1990 3180 2390 1820 2910 1590 3180 2540 1270 1270 2540 1010 2420 2020
Vc = 200 m/min, fz = 0.4 mm/t
Grey cast irons
(FC250 / GG25 / 250 etc.)		 150 – 250 HB – AH725 ML 120 – 250 0.3 – 0.7 2870 2870 2290 2290 1790 3580 2690 1640 3280 1430 3580 2860 1430 1150 2880 910 2730 2280
Vc = 180 m/min, fz = 0.5 mm/t
Ductile cast irons
(FCD400 / GGG40 etc.)		 150 – 250 HB – AH725 ML 100 – 200 0.3 – 0.7 2390 2390 1910 1910 1490 2980 2240 1360 2720 1190 2980 2380 1190 950 2380 760 2280 1900
Vc = 150 m/min, fz = 0.5 mm/t
Hardened steels
(SKD61 / X40CrMoV5-1 etc.)		 40 – 50 HRC – AH725 MJ 60 – 140 0.1 – 0.3 1590 630 1270 510 990 790 590 910 730 800 800 640 320 640 640 510 610 510
Vc = 100 m/min, fz = 0.2 mm/t
Hardened steels
(SKD11 / X153CrMoV12 etc.)		 50 – 60 HRC – AH725 MJ 20 – 60 0.05 – 0.2 640 150 510 120 400 190 140 360 170 320 190 150 75 250 150 200 140 120
Vc = 40 m/min, fz = 0.12 mm/t

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