AddForceBarrel

Applications & Features

Inserts & Grades

Cutter bodies

Practical examples

Example #1

Part:	Test piece
Material:	S55C / C55
Cutter:	HFZN10M020M10R04 (DCX = 20 mm, CICT = 4)
Insert:	ZNHU1003R20-MM
Grade:	AH9130
Cutting conditions:	Vc = 500 (m/min) fz = 0.1 (mm/t) p= 0.8 (mm) ae = 0.3 (mm) Application: Profiling Coolant: Dry Machine: Vertical M/C, BT40

Example #2

Part:	Test piece
Material:	SUS304 / X5CrNi18-9
Cutter:	HFZN10M020M10R04 (DCX = 20 mm, CICT = 4)
Insert:	ZNHU1003R30-MM
Grade:	AH9130
Cutting conditions:	Vc = 350 (m/min) fz = 0.12 (mm/t) p = 1 (mm) ae = 0.2 (mm) Application: Profiling Coolant: Wet Machine: Vertical M/C, BT40

Standard cutting conditions

ISO	Workpiece materials	Hardness	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)	Width of cut ae (mm)
	Low carbon steel S15C, SS400, etc. C15, C20, etc.	– 200HB	100 – 600	0.05 – 0.3	< 0.4
	Carbon steel S45C, S55C, etc. C45, C55, etc.	– 300HB	100 – 600	0.05 – 0.3	< 0.3
	Prehardened steel NAK80, PX5, etc.	30 – 40HRC	100 – 600	0.05 – 0.3	< 0.3
	Austenitic stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc.	– 200HB	100 – 500	0.05 – 0.3	< 0.3
	Precipitation hardening stainless steel SUS630, etc. X5CrNiCuNb16-4, etc.	– 45HRC	100 – 300	0.05 – 0.25	< 0.2
	Grey cast iron FC250, FC300, etc. 250, 300, etc.	150 – 250HB	100 – 600	0.05 – 0.3	< 0.3
	Ductile cast iron FCD400, etc. 400-15, 600-3, etc.	150 – 250HB	100 – 600	0.05 – 0.3	< 0.3
	Titanium alloys Ti-6AI-4V, etc.	– 45HRC	40 – 120	0.05 – 0.2	< 0.2
	Superalloys Inconel718, etc.	– 45HRC	20 – 80	0.05 – 0.2	< 0.2
	Hardened steel SKD61, etc. X40CrMoV5-1, etc.	40 – 55HRC	50 – 300	0.05 – 0.2	< 0.2