Schaftfräser mit austauschbaren Köpfen für kürzere Werkzeugwechselzeiten
Wählen Sie die beste Kopf-Schaft-Kombination für Ihre Fräsanwendung
Minimieren Sie die Rüstzeit und maximieren Sie Ihre Produktivität
Anwendungen & Eigenschaften
Anwendungen
Eigenschaften
1. Große Auswahl an Geometrien
• 45 verschiedene Geometrien sind verfügbar. Mit dem Präzisionsgewinde ist der Austausch des Fräskopfs einfach und hochgenau.
2. Drei Arten von Schaftmaterial
• Der Anwender kann die für ihn am besten geeignete Kombination je nach den Bearbeitungsparametern, der Länge und der gewünschten Anwendung auswählen.
3. Keine Einrichtungszeit
Die Stillstandszeit der Maschine wird erheblich reduziert. Vereinfachtes Einrichten, da nur der Kopf indexiert wird.
4. Hohe Genauigkeit und Wiederholbarkeit
Wiederholbarkeit und Genauigkeit werden durch den vollständigen Kontakt von Kegel und Fläche gewährleistet.
Köpfe & Sorten
Wendeschneidplatten
Quadratische Köpfe
Planfräsköpfe
Fräsköpfe zum Hochvorschub-Fräsen
Sorten
AH735
- Nano-Multilayer-Beschichtung
- Priorität auf Vermeidung von Abplatzen und Bruchsicherheit
AH715
- Nano-Multilayer-Beschichtung
- Hervorragende längere Standzeit als bestehende Sorten
GH130
- Hohe Zerspanungs- und Bruchsicherheit
- Geeignet für Stahl, rostfreien Stahl und Gusseisen
GH730
- Gutes Gleichgewicht zwischen Verschleiß- und Zerspanungsfestigkeit
- Erste Wahl für das Schlitzen von verschiedenen Materialien
Zubehör
Schaft
Gerader Hals und zylindrischer Schaft
Gerader Schaft und Hals mit Kühlmittelbohrung
Gerader Hals und Weldon Schaft
Schaft mit hoher Stabilität
Gerader Schaft und konischer Hals
Zylinderschaft und Kegelhals mit Kühlmittelbohrung
Praxis-Beispiele
Beispiel 1
Werkstück: | Getriebe |
Material: | SCM420 / 18CrMo4 |
Schaft: | VSSD16L100S10-S (Steel, ø16 mm) |
Kopf: | VEE160L12.0C60I04S10 (ø16 mm) |
Sorte: | AH715 |
Schnittbedingungen: | Vc = 100 (m/min) fz = 0.09 (mm/t) ap = 10 (mm) ae = 0.1 (mm) Kühlmittel: Nass |
Beispiel 2
Werkstück: | Welle |
Material: | S45C / C45 |
Schaft: | VSSD10L075S06-S (Steel, ø10 mm) |
Kopf: | VEH100L15.0R10I04S06 (ø10 mm) |
Sorte: | AH715 |
Schnittbedingungen: | Vc = 100 (m/min) fz = 0.05 (mm/t) ap = 1 (mm) ae = 6 (mm) Kühlmittel: Nass |
Beispiel 3
Werkstück: | Zahnstange |
Material: | SCM440 / 42CrMo4 |
Schaft: | VSSD25L075S12-S (Steel, ø25 mm) |
Kopf: | VEH200L30.0R05I04S12 (ø20 mm) |
Sorte: | AH715 |
Schnittbedingungen: | Vc = 140 (m/min) fz = 0.08 (mm/t) ap = 24 (mm) ae = 5.5 (mm) Kühlmittel: Nass |
Standard-Schnittbedingungen
Quadratisch - Schulterfräsen
VEH, VEE: 3 flutes, VED / VEE: 4 flutes, VEE-A, VEE-I, VEE-R, VED-R, VEE-C
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
VED / VEE: 6 flutes, VED / VEE: 8, 10 flutes, VED: 7, 9 flutes
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
|||||
---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||
8 | 10 | 12 | 16 | 20 | 25 | ||||||
Titanium alloys Ti-6Al-4V, etc. |
– | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 30 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 80 – 160 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 40 – 90 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC |
Quadratisch - Schlitzen
VEH, VEE: 3 flutes, VED/VEE: 4 flutes, VEE-A, VEE-I, VEE-R, VEE-C
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | |||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
20 – 40 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | ||
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
Planfräsen
VFM
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | Width of cut ae(mm) | |||
---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||
12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
Hochvorschub-Fräsen
VFX: 2, 4, 6 flutes
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | ø10 | ø12 | ø16 | ø20 | Width of cut ae (mm) |
||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
|||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.5 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.3 – 0.6 | 0.5 | 0.3 – 0.6 | 0.75 | 0.6 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.2 – 0.6 | 0.4 | 0.2 – 0.6 | 0.4 | 0.3 – 0.7 | 0.5 | 0.3 – 0.7 | 0.75 | 0.6 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.75 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.2 – 0.6 | 0.5 | 0.2 – 0.6 | 0.5 | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.4 | 0.1 – 0.3 | 0.4 | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.2 – 0.4 | 0.3 | 0.2 – 0.4 | 0.3 | 0.3 – 0.5 | 0.4 | 0.3 – 0.5 | 0.4 | 0.45 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.1 – 0.2 | 0.2 | 0.1 – 0.2 | 0.2 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.25 x DC |
Please note that the feed per tooth should not exceed the maximum feed per tooth for each product.
Kugel - Profilieren zum Schruppen
VBB-BM / BG / SG, VBD-BG, VBE-BGA
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | Pick feed Pf (mm) |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC |
Kugel - Profilieren für Vorschlichten und Schlichten
VBB-BM / BG / SG, VBD-BG, VBE-BGA
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Pick feed Pf (mm) |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 120 – 250 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 100 – 220 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 100 – 200 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 80 – 120 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Aluminium alloys Si < 13% |
– | 300 – 1000 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Aluminium alloys Si ≥ 13% |
– | 150 – 400 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 30 – 50 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 30 – 80 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC |
Radius - Schulterfräsen
VRB, VRC, VRD
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
||||
---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||||||
8 | 10 | 12 | 16 | 20 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
Radius - Schlitzen
VRB, VRC, VRD
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
||||
---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||
8 | 10 | 12 | 16 | 20 | |||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
Faß, Bull Nose, Linse - Profilierung
VBO, VBN, VBL
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Cusp height (mm) | ||
---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||
10 | 12 | 16 | |||||
Low carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
High carbon steel SCM440, SCr415, etc. 42CrMo4, 15Cr3, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Ductile cast iron FCD400, etc. 400-15S, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Aluminium alloys Si ≥13% |
– | 100 – 300 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Heat-resistant alloys Inconel718, etc. |
50 – 60 HRC | 20 – 40 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Hardened steel SKD61, SKT4, etc. X40CrMoV5-1, 55NiCrMoV6, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Hardened steel SKD11, SKH, etc. X153CrMoV12, HS18-0-1, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
Anfasen und Ansenken (Fräsen, Z-Vorschub-Fasen)
VCA, VCW, VCR
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.03 – 0.06 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.03 – 0.06 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.06 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.03 – 0.06 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
Aluminium alloys | – | 100 – 200 | 0.04 – 0.08 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 30 – 50 | 0.025 – 0.05 | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.02 – 0.04 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.025 – 0.05 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.02 – 0.04 |
Anbohren
VCP, VDS
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.06 – 0.12 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.06 – 0.12 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.06 – 0.12 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.06 – 0.12 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
Aluminium alloys | – | 100 – 200 | 0.08 – 0.16 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 30 – 50 | 0.05 – 0.1 | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.04 – 0.08 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.05 – 0.1 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.04 – 0.08 |
Zentrierbohren
VDP
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed : f (mm/rev) | ||||||
---|---|---|---|---|---|---|---|---|---|---|
VDP107 | VDP165 | VDP2 | VDP3 | VDP4 | VDP5 | VDP6 | ||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.015 – 0.03 | 0.02 – 0.04 | 0.02 – 0.04 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.05 -0.09 | 0.07 – 0.012 | 0.07 – 0.12 | 0.12 – 0.18 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.1 – 0.15 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 15 – 25 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | – | – | – | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | – | – | – | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 |
—0.03 – 0.060.03 – 0.060.03 – 0.060.03 – 0.06
Senkerodieren
VGC
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.04 – 0.08 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.04 – 0.08 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.04 – 0.08 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.04 – 0.08 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.05 – 0.09 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.04 – 0.08 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 15 – 25 | 0.04 – 0.07 | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.06 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | 0.04 – 0.07 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | 0.03 – 0.06 |
When drilling, pecking operation should be applied with the depth of 0.3 – 0.5 mm per step.
Apply the same cutting conditions as the VEE type head when conducting shoulder milling or slotting operations.
Schlitzen
ISO | Workpiece material | Hardness | VST | VTB | ||
---|---|---|---|---|---|---|
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.15 | 80 – 180 | 0.08 – 0.18 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 120 | 0.04 – 0.12 | 60 – 120 | 0.05 – 0.15 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 50 – 120 | 0.04 – 0.12 | 50 – 120 | 0.05 – 0.15 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 200 | 0.05 – 0.15 | 100 – 200 | 0.08 – 0.18 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 200 | 0.04 – 0.12 | 100 – 200 | 0.05 – 0.15 | |
Aluminium alloys Si < 13% |
– | 200 – 600 | 0.05 – 0.15 | 200 – 600 | 0.08 – 0.18 | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.13 | 100 – 300 | 0.05 – 0.15 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 60 | 0.04 – 0.12 | 40 – 60 | 0.05 – 0.15 | |
Heat-resistant alloys Inconel 718, etc. |
– | 15 – 35 | 0.02 – 0.1 | 15 – 35 | 0.02 – 0.1 |
modularer Wechsel-Kopf
HPAV06-S
ISO | Workpiece materials | Hardness | Priority | Grades | Cutting speed Vc (m/min) | Feed per tooth fz (mm/t) |
|
---|---|---|---|---|---|---|---|
Low carbon steel S15C / C15E4, SS400 / E275A, etc. |
– 200 HB | First choice | AH3225 | 230 – 430 | 0.07 – 0.12 | ||
Carbon steel and alloy steel S55C / C55, SCM440 / 42CrMo4, etc. |
– 300 HB | First choice | AH3225 | 150 – 350 | 0.07 – 0.12 | ||
Prehardend steel NAK80, PX5, etc. |
30 – 40 HRC | First choice | AH3225 | 100 – 230 | 0.07 – 0.12 | ||
Stainless steel SUS304 / X5CrNi18-9, SUS316 / X5CrNiMo17-12-3, etc. |
– | First choice | AH3135 | 150 – 220 | 0.06 – 0.1 | ||
Grey cast iron FC250 / 250, FC300 / 300, etc. |
150 – 250 HB | First choice | AH120 | 200 – 330 | 0.07 – 0.12 | ||
Ductile cast iron FCD400, FCD600 / 600-3, etc. |
150 – 250 HB | First choice | AH120 | 150 – 240 | 0.07 – 0.12 | ||
Aluminium alloys Si < 13% |
– | First choice | KS05F | 650 – 1000 | 0.07 – 0.12 | ||
Aluminium alloys Si ≥ 13% |
– | First choice | KS05F | 100 – 230 | 0.04 – 0.12 | ||
Titanium alloys Ti-6AI-4V, etc. |
– | First choice | AH130 | 40 – 90 | 0.04 – 0.1 | ||
Superalloys Inconel718, etc. |
– | First choice | AH130 | 45 – 65 | 0.04 – 0.09 | ||
Hardened steel | SKD61 / X40CrMoV5-1, etc. |
40 – 50 HRC | First choice | AH120 | 45 – 70 | 0.04 – 0.08 | |
SKD11 / X153CrMoV12, etc. |
50 – 60 HRC | First choice | AH120 | 40 – 65 | 0.04 – 0.06 |
Gewindeschneiden
VMT, VTR
ISO | Material | Condition | Tensile strength [N/mm2] | Hardness HB |
Cutting speed (m/min) |
Tool dia. (mm) | ||||
---|---|---|---|---|---|---|---|---|---|---|
Feed (mm/t) | ||||||||||
AH725 | ø10 | ø12 | ø15.4, ø15.7, ø16 | ø21.7 | ||||||
Non-alloy steel and cast steel, free cutting steel | < 0.25 %C | Annealed | 420 | 125 | 100 – 250 | 0.08 | 0.09 | 0.12 | 0.15 | |
≥ 0.25 %C | Annealed | 650 | 190 | 80 – 210 | 0.08 | 0.09 | 0.12 | 0.15 | ||
< 0.55 %C | Quenched and tempered | 850 | 250 | 65 – 170 | ||||||
≥ 0.55 %C | Annealed | 750 | 220 | 110 – 180 | 0.07 | 0.08 | 0.1 | 0.12 | ||
Quenched and tempered | 1000 | 300 | 95 – 160 | 0.07 | 0.08 | 0.1 | 0.12 | |||
Low alloy steel and cast steel (less than 5% of alloying elements) |
Annealed | 600 | 200 | 90 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Quenched and tempered | 930 | 275 | 65 – 200 | 0.05 | 0.05 | 0.07 | 0.08 | |||
1000 | 300 | 70 – 210 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
1200 | 350 | 95 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
High alloyed steel, cast steel, and tool steel | Annealed | 680 | 200 | 130 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Quenched and tempered | 1100 | 325 | 75 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Stainless steel and cast steel | Ferritic/martensitic | 680 | 200 | 110 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Martensitic | 820 | 240 | 70 – 155 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Stainless steel | Annealed | 600 | 180 | 85 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Cast iron nodular (GGG) | Ferritic/martensitic | 180 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 260 | 75 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
Grey cast iron (GG) | Ferritic | 160 | 70 – 150 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 250 | 110 – 140 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
Malleable cast iron | Ferritic | 130 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 230 | 110 – 140 | 0.08 | 0.09 | 0.21 | 0.15 | ||||
Aluminium-wrought alloy | Not cureable | 60 | 160 – 300 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Cured | 100 | |||||||||
Aluminium-cast, alloyed | ≤12% Si | Not cureable | 75 | 150 – 350 | 0.08 | 0.09 | 0.12 | 0.15 | ||
Cured | 90 | |||||||||
>12% Si | High temperature | 130 | 100 – 250 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Copper alloys | >1% Pb | Free cutting | 110 | |||||||
Brass | 90 | |||||||||
Electrolitic copper | 100 | |||||||||
Non-metallic | Duroplastics, fiber plastics | 100 – 400 | 0.11 | 0.12 | 0.15 | 0.18 | ||||
Hard rubber | ||||||||||
High temp. alloys | Fe based | Annealed | 200 | |||||||
Cured | 280 | |||||||||
Ni or Co based | Annealed | 250 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | |||
Cured | 350 | |||||||||
Cast | 320 | |||||||||
Titanium Ti alloys | RM 400 | |||||||||
Alpha+beta alloys cured | RM 1050 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | ||||
Hardened steel | Hardened | 55 HRC | 55 – 65 | |||||||
Hardened | 60 HRC | 45 – 55 | ||||||||
Chilled cast iron | Cast | 400 | 90 – 105 | |||||||
Cast iron | Hardened | 55 HRC | 55 – 65 |
Weitere Informationen zu diesem Produkt finden Sie in unserem Online-Katalog oder im Produktbericht, den Sie herunterladen können:
e-Catalog
- Haupt-Broschüre: PDF (englisch)
- Haupt-Broschüre: PDF (deutsch)
Erweiterungen
- Erweiterungs-Broschüre: AH715, PDF (englisch)
- Erweiterungs-Broschüre: Lange Schneiden, hochstabile Schäfte,VFM-Planfräskopf, PDF (deutsch)
- Erweiterungs-Broschüre: VBO VBN, PDF (deutsch)
- Erweiterungs-Broschüre: Erweiterungs-Sorte und Kopf-Sortiment
- Erweiterungs-Broschüre: VER shank
- Erweiterungs-Broschüre: AH715 grade heads