6-corner inserts for high versatility, economy and productivity
Front Turning, Back Turning, Profiling, and Face Turning with ONE SINGLE TOOL
Applications & Features
Applications
Features
1. Two types of corner and cutting edge angles for versatile applications
Double-sided 6-corner insert with 80° or 35° corner angle
- Back (pull) turning: High feed designed cutting edge improves productivity about 200% higher than existing ISO tools with no need for special programming.
- Front (push) turning: Same machining process is available using the same cutting edge angle as standard ISO tools.
Inserts & Grades
Inserts
3C-TCMT
- Positive 7 deg relief angle, M class, triangular insert
6C-TOMG
- Negative relief ang., M class, 80 deg corner angle insert
6V-TOMG
- Negative relief ang., M class, 35 deg corner angle insert
Grades
AH8015
- Good balance between wear and fracture resistance
- First choice for machining heat-resistant alloy under general cutting conditions
T9225
- First choice for roughing to medium cutting
- High fracture resistance
T9215
- Well-balanced between wear and chipping resistance
- First choice for steel
- High versatility for a wide range of applications
Toolholders
Practical examples
Example #1
Part: | Turbine shaft |
Material: | SCr420 / 20Cr4 |
Toolholder: | ATXOL2525M25-A |
Insert: | 6C-TOMG250608M-TM |
Grade: | T9215 |
Cutting conditions: | Vc = 147 (m/min) Face turning: f = 0.35 (mm/rev) ap = 1 – 2 (mm) External turning: f = 0.5 (mm/rev) ap = 0.5 (mm)Coolant: Wet (External coolant) Application: Face turning, External turning |
Example #2
Part: | Gear part |
Material: | S25C / C25 |
Toolholder: | ATXOR2525M25-A |
Insert: | 6V-TOMG250604F-TSF |
Grade: | T9215 |
Cutting conditions: | Vc = 200 (m/min) Roughing : f = 0.6 (mm/rev) x 2 passes Finishing : f = 0.1 (mm/rev) x 1 pass ap = 0.5 (mm) x 3 passesCoolant: Wet (External coolant) Application: External turning |
Standard cutting conditions
ISO | Operation | Chipbreaker | Grade | Depth of cut: ap (mm) | Feed: f (mm/rev) | Cutting speed | ||
---|---|---|---|---|---|---|---|---|
Front turning | Back turning | Front turning | Back turning | Vc (m/min) | ||||
Finishing | TSF | T9215 | 0.2 – 1.5 | 0.2 – 1.5 | 0.08 – 0.4 | 0.2 – 1.2 | 150 – 400 | |
TSF | T9225 | 0.2 – 1.5 | 0.2 – 1.5 | 0.08 – 0.4 | 0.2 – 1.2 | 80- 300 | ||
Medium to heavy cutting | TM | T9215 | 0.5 – 2.5 | 0.5 – 2.5 | 0.2 – 0.6 | 0.4 – 1.2 | 150 – 400 | |
TM | T9225 | 0.5 – 2.5 | 0.5 – 2.5 | 0.2 – 0.6 | 0.4 – 1.2 | 80 – 300 | ||
Finishing | TSF | T9215 | 0.2 – 1.5 | 0.2 – 1.5 | 0.08 – 0.4 | 0.2 – 1.2 | 100 – 250 | |
TSF | AH8015 | 0.2 – 1.5 | 0.2 – 1.5 | 0.08 – 0.4 | 0.2 – 1.2 | 90 – 190 | ||
Medium to heavy cutting | TM | T9215 | 0.5 – 2.5 | 0.5 – 2.5 | 0.2 – 0.6 | 0.4 – 1.2 | 100 – 250 | |
TM | AH8015 | 0.5 – 2.5 | 0.5 – 2.5 | 0.2 – 0.6 | 0.4 – 1.2 | 90 – 190 | ||
Finishing | TSF | T9215 | 0.2 – 1.5 | 0.2 – 1.5 | 0.08 – 0.4 | 0.2 – 1.2 | 140 – 500 | |
Medium to heavy cutting | TM | T9215 | 0.5 – 2.5 | 0.5 – 2.5 | 0.2 – 0.6 | 0.4 – 1.2 | 140 – 500 | |
Finishing | TSF | AH8015 | 0.2 – 1.5 | 0.2 – 1.5 | 0.08 – 0.4 | 0.2 – 1.2 | 20 – 80 | |
Medium to heavy cutting | TM | AH8015 | 0.5 – 2.5 | 0.5 – 2.5 | 0.2 – 0.6 | 0.4 – 1.2 | 20 – 80 |
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