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拥有优秀排屑性能的高刚性内孔车刀杆

通过大量的结构分析模拟，已开发出理想的刀具几何结构，以实现出色的切排屑

应用 & 特点

应用

Internal turning

特点

专为刀具强度和最佳排屑而设计

1. 刀体采用特殊合金钢，减少振刀的发生

• 相对于传统的内孔车刀确保优异的表面精度质量。
• 提高刀具寿命，效率和经济性。

2. 优化的刀杆设计在最小孔径加工中确保低切削负载和高性能

3. 易于使用

标记规格

刀片 & 材质

刀片

内孔车刀片

主要材质

T9215

  • P10 – P20
  • 很好的平衡了耐磨性和抗崩刃性
  • 钢件加工首选
  • 通用性强适用于各种加工

T6130

  • P15 – P30 / M15 – M30
  • 在中速到高速加工中拥有较高的耐磨性
  • 不锈钢加工首选材质

AH8015

  • M01 – M20 / S10 – S20
  • 很好的平衡了耐磨性和抗崩损性
  • 耐热合金一般加工条件下的首选材质

刀杆

内孔车削

StreamJetBar 刀杆

拥有优秀排屑性能的高刚性内孔车刀杆

实际案例

案例 #1

通用工程

零件: 机床零件
材料: S35C (C35)
刀杆: E20S-SDUCR11-D270
刀片: DCMT11T304-PS
材质: T9215
加工条件: Vc = 70 – 160 (m/min)
f = 0.12 – 0.2 (mm/rev)
ap = 1.0 (mm)
冷却方式: 冷却液
案例 #2

汽车行业

零件: 汽车零件
材料: S45C (C45)
刀杆: A12M-SDUPL07-D180-P
刀片: DPMT070204-PS
材质: T9215
加工条件: Vc = 130 (m/min)
f = 0.1 (mm/rev)
ap = 1.5 (mm)
冷却方式: 冷却液

标准加工条件

ISO Operation Work condition Chip-breaker Grade Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Low carbon steels,
Alloy steels		 Medium carbon steels,
Alloy steels		 High carbon steels,
Alloy steels
Precision
finishing		 Continuous 01 NS9530 0.05 – 0.5 0.03 – 0.15 150 – 250 80 – 220 80 – 180
Light interrupted 01 NS9530 0.05 – 0.5 0.03 – 0.15 150 – 250 80 – 220 80 – 180
Finishing Continuous PSS NS9530 0.1 – 0.5 0.05 – 0.3 150 – 250 80 – 220 80 – 180
Light interrupted PSS NS9530 0.1 – 0.5 0.05 – 0.3 150 – 250 80 – 220 80 – 180
Heavy interrupted PSS NS9530 0.1 – 0.5 0.05 – 0.3 150 – 250 80 – 220 80 – 180
Finishing to
light cutting		 Continuous PS NS9530 0.3 – 2.0 0.08 – 0.3 150 – 250 80 – 220 80 – 180
Light interrupted PS NS9530 0.3 – 2.0 0.08 – 0.3 150 – 250 80 – 220 80 – 180
Heavy interrupted PS NS9530 0.3 – 2.0 0.08 – 0.3 150 – 250 80 – 220 80 – 180
Finishing to
Medium cutting		 Continuous to
Heavy interrupted		 PS T9215 0.5 – 2.5 0.08 – 0.3 120 – 300 100 – 300 80 – 250
PS T9125 0.5 – 2.5 0.08 – 0.3 120 – 250 80 – 180 80 – 120
Medium cutting Continuous to
Heavy interrupted		 PM T9215 1.0 – 3.0 0.15 – 0.3 120 – 300 100 – 300 80 – 250
PM T9125 1.0 – 3.0 0.15 – 0.3 120 – 250 80 – 180 80 – 120

Low carbon steels, Alloy steels: S10C, SCM415, SS400, SCr420H, etc. C10, 18CrMo4, E275A, 20Cr4, etc. Medium carbon steels, Alloy steels: S45C, SCM440, etc. C45, 42CrMo4, etc. Hi carbon steels, Alloy steels: SNCM439, etc. 41CrNiMo2, etc.

ISO Operation Work condition Chip-breaker Grade Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Precision finishing Continuous Whh GH330 0.05 – 2.0 0.03 – 0.2 100 – 150
Finishing Continuous PSF AH725 0.1 – 0.5 0.05 – 0.3 50 – 150
Light interrupted PSF AH725 0.1 – 0.5 0.05 – 0.3 50 – 150
Heavy interrupted PSF AH725 0.1 – 0.5 0.05 – 0.3 50 – 120
Finishing to
light cutting		 Continuous PSS AH630 0.3 – 2.0 0.08 – 0.3 90 – 190
Light interrupted PSS AH630 0.3 – 2.0 0.08 – 0.3 90 – 190
Heavy interrupted PSS AH630 0.3 – 2.0 0.08 – 0.3 90 – 190
Finishing to
medium cutting		 Continuous PS T6130 0.5 – 2.5 0.08 – 0.3 100 – 200
Light interrupted PS AH630 0.5 – 2.5 0.08 – 0.3 90 – 190
Heavy interrupted PS AH630 0.5 – 2.5 0.08 – 0.3 90 – 190
Medium cutting Continuous PM T6130 1.0 – 3.0* 0.15 – 0.3 90 – 190
Light interrupted PM AH630 1.0 – 3.0* 0.15 – 0.3 90 – 190
Heavy interrupted PM AH630 1.0 – 3.0* 0.15 – 0.3 90 – 190

* For CCMT0602 and DCMT0702 type inserts, a p = 0.5 – 2.5
Stainless steels: SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc.

ISO Operation Work condition Chip-breaker Grade Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Grey cast irons Ductile cast irons
Finishing Continuous CM T515 0.05 – 2.0 0.05 – 0.3 150 – 700 150 – 300
Heavy interrupted CM T515 0.05 – 2.0 0.05 – 0.3 100 – 200 100 – 200
Medium cutting Light interrupted CM T515 0.05 – 2.0 0.05 – 0.3 100 – 300 100 – 250

Grey cast irons: FC250, etc. 250, etc.
Ductile cast irons: FCD450, etc. 450-10S, etc.

ISO Operation Work condition Chip-breaker Grade Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Titanium alloys Ni-base alloys
Finishing Continuous PSS AH8015 0.3 – 2.0 0.02 – 0.3 20 – 150 20 – 100
Light interrupted PSS AH8015 0.3 – 2.0 0.02 – 0.3 20 – 150 20 – 100
Finishing to
medium cutting		 Continuous PS AH8015 0.5 – 2.5 0.02 – 0.3 20 – 150 20 – 100
Light interrupted PS AH8015 0.5 – 2.5 0.02 – 0.3 20 – 150 20 – 100

Ni-base alloys: INCONEL718 etc.
Titanium alloys: Ti – 6Al – 4V etc.

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