耐热合金加工用 PVD 材质
采用高铝含量的AlTiN 纳米复合涂层，在耐热合金车削加工中实现了出色的可靠性
应用&特点
应用
特点
1. AH8000 系列
2. 应用范围
主要材质
实际案例
案例 #1
航空航天
| 零件: | 飞机零件 |
| 材料: | Inconel 718 |
| 刀片: | CNMG120408-HRM |
| 材质: | AH8015 |
| 加工条件: | Vc = 40 (m/min) f = 0.22 (mm/rev) ap = 2.0 (mm) 冷却方式: 冷却液 |
案例 #2
航空航天
| 零件: | 飞机零件 |
| 材料: | Inconel 909 |
| 刀片: | CNMG120412-HRF |
| 材质: | AH8015 |
| 加工条件: | Vc = 55 (m/min) f = 0.30 (mm/rev) ap = 0.5 (mm) 冷却方式: 冷却液 |
案例 #3
通用工程
| 零件: | 拨动销 |
| 材料: | Tool steel (49 HRC) |
| 刀片: | CNMG190616-HRM |
| 材质: | AH8005 |
| 加工条件: | Vc = 66 (m/min) f = 0.6 (mm/rev) ap = 1.25 (mm) 应用: 车外圆 冷却方式: 干式 机床: 数控车床 |
标准加工条件
Chipbreakers for negative inserts
| ISO | Chipbreaker | Corner radius RE |
Depth of cut ap (mm) |
Feed f (mm/rev) |
Cutting speed: Vc (m/min) | |
|---|---|---|---|---|---|---|
| AH8005 | AH8015 | |||||
 |
HRF | 0.4 | 0.2 – 1.5 | 0.05 – 0.23 | 40 – 100 | 20 – 80 |
| 0.8 | 0.2 – 1.5 | 0.05 – 0.25 | 40 – 100 | 20 – 80 | ||
| 1.2 | 0.2 – 1.5 | 0.07 – 0.27 | 40 – 100 | 20 – 80 | ||
| HRM | 0.4 | 0.5 – 4.0 | 0.05 – 0.30 | 40 – 100 | 20 – 80 | |
| 0.8 | 0.5 – 4.0 | 0.07 – 0.33 | 40 – 100 | 20 – 80 | ||
| 1.2 | 0.5 – 4.0 | 0.10 – 0.35 | 40 – 100 | 20 – 80 | ||
| 1.6 | 0.5 – 4.0 | 0.15 – 0.40 | 40 – 100 | 20 – 80 | ||
| 28 | 0.4 | 0.5 – 3.0 | 0.08 – 0.20 | 40 – 100 | 20 – 80 | |
| 0.8 | 0.5 – 3.0 | 0.10 – 0.30 | 40 – 100 | 20 – 80 | ||
| 1.2 | 0.5 – 3.0 | 0.10 – 0.30 | 40 – 100 | 20 – 80 | ||
| SDM | 0.4 | 1 – 4 | 0.2 – 0.3 | 40 – 100 | 20 – 80 | |
| 0.8 | 1 – 4 | 0.2 – 0.5 | 40 – 100 | 20 – 80 | ||
| 1.2 | 1 – 4 | 0.2 – 0.5 | 40 – 100 | 20 – 80 | ||
Chipbreakers for positive inserts
| ISO | Chipbreaker | Corner radius RE |
Depth of cut ap (mm) |
Feed f (mm/rev) |
Cutting speed: Vc (m/min) | |
|---|---|---|---|---|---|---|
| AH8005 | AH8015 | |||||
|
PSF | 0.4 | 0.05 – 0.5 | 0.02 – 0.20 | 40 – 100 | 20 – 80 |
| 0.8 | 0.05 – 0.5 | 0.02 – 0.30 | 40 – 100 | 20 – 80 | ||
| PSS | 0.4 | 0.3 – 2.0 | 0.02 – 0.20 | 40 – 100 | 20 – 80 | |
| 0.8 | 0.3 – 2.0 | 0.03 – 0.30 | 40 – 100 | 20 – 80 | ||
| 1.2 | 0.3 – 2.0 | 0.05 – 0.30 | 40 – 100 | 20 – 80 | ||
| PS | 0.4 | 0.5 – 2.5 | 0.02 – 0.20 | 40 – 100 | 20 – 80 | |
| 0.8 | 0.5 – 2.5 | 0.03 – 0.30 | 40 – 100 | 20 – 80 | ||
| 1.2 | 0.5 – 2.5 | 0.05 – 0.30 | 40 – 100 | 20 – 80 | ||
| All-round | 0.4 | 0.5 – 3.0 | 0.08 – 0.20 | 40 – 100 | 20 – 80 | |
| 0.8 | 0.5 – 3.0 | 0.08 – 0.30 | 40 – 100 | 20 – 80 | ||
| 1.2 | 0.5 – 3.0 | 0.08 – 0.30 | 40 – 100 | 20 – 80 | ||
| RS | 0.5 – 1.5 | 0.03 – 0.30 | 40 – 100 | 20 – 80 | ||
| 61 | 0.5 – 2.0 | 0.20 – 0.60 | 40 – 100 | 20 – 80 | ||
RS chipbreaker with RCMT turning inserts size
| ISO | Workpiece material | Chipbreaker | Size | Depth of cut ap (mm) |
Feed f (mm/rev) |
Cutting speed: Vc (m/min) | |
|---|---|---|---|---|---|---|---|
| AH8005 | AH8015 | ||||||
 |
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
RS | RCMT06… | 0.5 – 2 | 0.2 – 0.6 | 100 – 220 | 90 – 200 |
| RCMT08… | 0.5 – 2 | 0.2 – 0.6 | |||||
| RCMT10… | 1 – 2.5 | 0.2 – 0.6 | |||||
| RCMT12… | 1 – 2.5 | 0.2 – 0.6 | |||||
| RCMT16… | 1.5 – 3 | 0.5 – 1 | |||||
| RCMT20… | 1.5 – 3 | 0.5 – 1 | |||||
| RCMT25… | 1.5 – 5 | 0.5 – 1 | |||||
|
Superalloys Inconel718, etc. |
RS | RCMT06… | 0.5 – 2 | 0.2 – 0.6 | 40 – 100 | 20 – 80 |
| RCMT08… | 0.5 – 2 | 0.2 – 0.6 | |||||
| RCMT10… | 1 – 2.5 | 0.2 – 0.6 | |||||
| RCMT12… | 1 – 2.5 | 0.2 – 0.6 | |||||
| RCMT16… | 1.5 – 3 | 0.5 – 1 | |||||
| RCMT20… | 1.5 – 3 | 0.5 – 1 | |||||
| RCMT25… | 1.5 – 5 | 0.5 – 1 | |||||
JS chipbreaker
| ISO | Workpiece materials | Chipbreaker | Grade | Cutting speed Vc (m/min) |
Depth of cut ap (mm) |
Feed: f (mm/rev) | |||
|---|---|---|---|---|---|---|---|---|---|
| RE < 0.05 | RE < 0.1 | RE < 0.2 | RE < 0.4 | ||||||
|
Superalloys Inconel718, etc. |
JS | AH8015 | 20 – 80 | 0.5 – 3 | 0.02 – 0.03 | 0.02 – 0.05 | 0.02 – 0.1 | 0.05 – 0.2 |
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