可换刀头式立铣刀缩短了换刀时间
为您的立铣削加工选择最佳的刀头-刀杆组合
设置时间最小化同时使您的生产效率最大化
应用 & 特点
应用
特点
1. 丰富的几何形状
• 45 种几何形状可选。可转位式刀头操作简便，高精度可用于精密螺纹加工。
2. 三种类型的刀杆材料
• 根据加工参数，长度和应用需求，用户可以选择最适合的组合。
3. 无设置时间
因为只有刀头转位简化了刀具设置，机床停机时间大幅缩短。
4. 高精度和高重复定位精度
锥面和端面完全接触保证了重复定位精度。
刀头 & 材质
刀片
材质
GH730
- Good balance between wear and chipping resistance
- First choice for slotting of various materials
刀具
实际案例
案例 #1
| 零件: | 齿轮 |
| 材料: | SCM420 / 18CrMo4 |
| 刀杆: | VSSD16L100S10-S (Steel, ø16 mm) |
| 刀头: | VEE160L12.0C60I04S10 (ø16 mm) |
| 材质: | AH715 |
| 加工条件: | Vc = 100 (m/min) fz = 0.09 (mm/t) ap = 10 (mm) ae = 0.1 (mm) 冷却方式: 冷却液 |
案例 #2
| 零件: | 轴 |
| 材料: | S45C / C45 |
| 刀杆: | VSSD10L075S06-S (钢制, ø10 mm) |
| 刀头: | VEH100L15.0R10I04S06 (ø10 mm) |
| 材质: | AH715 |
| 加工条件: | Vc = 100 (m/min) fz = 0.05 (mm/t) ap = 1 (mm) ae = 6 (mm) 冷却方式: 冷却液 |
案例 #3
| 零件: | 支架 |
| 材料: | SCM440 / 42CrMo4 |
| 刀杆: | VSSD25L075S12-S (钢制, ø25 mm) |
| 刀头: | VEH200L30.0R05I04S12 (ø20 mm) |
| 材质: | AH715 |
| 加工条件: | Vc = 140 (m/min) fz = 0.08 (mm/t) ap = 24 (mm) ae = 5.5 (mm) 冷却方式: 冷却液 |
标准加工条件
直角 - 方肩铣削
VEH, VEE: 3 齿, VED / VEE: 4 齿, VEE-A, VEE-I, VEE-R, VED-R, VEE-C
| ISO | 工件材料 | 硬度 | 切削速度Vc (m/min) | 每齿进给: fz (mm/t) | 切深 ap (mm) |
切宽 ae(mm) |
||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | ||||||||||||||
| 5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | ||||||
 |
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
 |
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
 |
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
 |
铝合金 Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
| 铝合金 Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
 |
钛合金 Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
 |
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
VED / VEE: 6 齿, VED / VEE: 8, 10 齿, VED: 7, 9 齿
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) |
每齿进给: fz (mm/t) | 切深ap (mm) | 切宽ae(mm) | |||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||||||
| 8 | 10 | 12 | 16 | 20 | 25 | ||||||
|
钛合金 Ti-6Al-4V, etc. |
– | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC |
| 耐热合金 Inconel 718, etc. |
– | 30 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 80 – 160 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 40 – 90 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
方肩 - 铣槽
VEH, VEE: 3 齿, VED/VEE: 4 齿, VEE-A, VEE-I, VEE-R, VEE-C
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | 每齿进给: fz (mm/t) | 切深 ap (mm) | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||||||||
| 5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | |||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
|
铝合金 Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
| 铝合金 Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
| 耐热合金 Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
平面铣削
VFM
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | 每齿进给: fz (mm/t) | 切深 ap (mm) | 切宽 ae(mm) | |||
|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||||
| 12 | 16 | 20 | 25 | ||||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
|
铝合金 Si < 13% |
– | 200 – 700 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
| 铝合金 Si ≥ 13% |
– | 100 – 300 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
大进给铣削
VFX: 2, 4, 6 齿
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | ø10 | ø12 | ø16 | ø20 | 切宽 ae (mm) |
||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 每齿进给 fz (mm/t) |
切深 ap (mm) |
每齿进给 fz (mm/t) |
切深 ap (mm) |
每齿进给 fz (mm/t) |
切深 ap (mm) |
每齿进给 fz (mm/t) |
切深 ap (mm) |
|||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.5 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.3 – 0.6 | 0.5 | 0.3 – 0.6 | 0.75 | 0.6 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.2 – 0.6 | 0.4 | 0.2 – 0.6 | 0.4 | 0.3 – 0.7 | 0.5 | 0.3 – 0.7 | 0.75 | 0.6 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.75 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 40 – 80 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.2 – 0.6 | 0.5 | 0.2 – 0.6 | 0.5 | 0.25 x DC |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.4 | 0.1 – 0.3 | 0.4 | 0.25 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.2 – 0.4 | 0.3 | 0.2 – 0.4 | 0.3 | 0.3 – 0.5 | 0.4 | 0.3 – 0.5 | 0.4 | 0.45 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.1 – 0.2 | 0.2 | 0.1 – 0.2 | 0.2 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.25 x DC | |
请注意每齿进给量不能超过每款产品的最大每齿进给量。
球头- 仿形粗加工
VBB-BM / BG / SG, VBD-BG, VBE-BGA
| ISO | 工件材料 | 硬度 | 切削速度Vc (m/min) | 每齿进给: fz (mm/t) | 切深ap (mm) | 间断进给 Pf (mm) |
|||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||||||||
| 5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
|
铝合金 Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC |
| 铝合金 Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
球头 - 仿形半精加工和精加工
VBB-BM / BG / SG, VBD-BG, VBE-BGA
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) |
每齿进给: fz (mm/t) | 切深 ap (mm) |
间断进给 Pf (mm) |
|||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||||||||
| 5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 120 – 250 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 100 – 220 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 100 – 200 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 80 – 120 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
|
铝合金 Si < 13% |
– | 300 – 1000 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC |
| 铝合金 Si ≥ 13% |
– | 150 – 400 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC |
| 耐热合金 Inconel 718, etc. |
– | 30 – 50 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 30 – 80 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
半径圆弧 - 方肩铣削
VRB, VRC, VRD
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | 每齿进给: fz (mm/t) | 切深 ap (mm) |
切宽ae(mm) | ||||
|---|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | ||||||||||
| 8 | 10 | 12 | 16 | 20 | ||||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
|
铝合金 Si < 13% |
– | 200 – 700 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
| 铝合金 Si ≥ 13% |
– | 100 – 300 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
半径圆弧 - 铣槽
VRB, VRC, VRD
| ISO | 工件材料 | 硬度 | 切削速度Vc (m/min) | 每齿进给: fz (mm/t) | 切深ap (mm) | ||||
|---|---|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||||
| 8 | 10 | 12 | 16 | 20 | |||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
|
铝合金 Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
| 铝合金 Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
|
钛合金 Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
| 耐热合金 Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
桶形, 牛鼻形, 圆弧底刃形 - 仿形加工
VBO, VBN, VBL
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | 每齿进给: fz (mm/t) | 接刀波峰高度 (mm) | ||
|---|---|---|---|---|---|---|---|
| 刀具直径: DC (mm) | |||||||
| 10 | 12 | 16 | |||||
|
低碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
| 高碳钢 SCM440, SCr415, etc. 42CrMo4, 15Cr3, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
| 球墨铸铁 FCD400, etc. 400-15S, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
|
铝合金 Si < 13% |
– | 200 – 700 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
| 铝合金 Si ≥13% |
– | 100 – 300 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
|
钛合金 Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
| 耐热合金 Inconel718, etc. |
50 – 60 HRC | 20 – 40 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
|
淬火钢 SKD61, SKT4, etc. X40CrMoV5-1, 55NiCrMoV6, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
| 淬火钢 SKD11, SKH, etc. X153CrMoV12, HS18-0-1, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
倒角和锪沉头孔 (铣削, Z-轴进给倒角)
VCA, VCW, VCR
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) |
每齿进给fz (mm/t) |
|---|---|---|---|---|
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.03 – 0.06 |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.03 – 0.06 | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.06 | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.03 – 0.06 |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
|
铝合金 | – | 100 – 200 | 0.04 – 0.08 |
|
钛合金 Ti-6Al-4V, etc. |
– | 30 – 50 | 0.025 – 0.05 |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.02 – 0.04 | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.025 – 0.05 |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.02 – 0.04 |
点钻
VCP, VDS
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) |
进给 f (mm/rev) |
|---|---|---|---|---|
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.06 – 0.12 |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.06 – 0.12 | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.06 – 0.12 | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.06 – 0.12 |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
|
铝合金 | – | 100 – 200 | 0.08 – 0.16 |
|
钛合金 Ti-6Al-4V, etc. |
– | 30 – 50 | 0.05 – 0.1 |
| 耐热合金 Inconel 718, etc. |
– | 20 – 40 | 0.04 – 0.08 | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.05 – 0.1 |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.04 – 0.08 |
中心钻
VDP
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | 进给 : f (mm/rev) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| VDP107 | VDP165 | VDP2 | VDP3 | VDP4 | VDP5 | VDP6 | ||||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.015 – 0.03 | 0.02 – 0.04 | 0.02 – 0.04 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.05 -0.09 | 0.07 – 0.012 | 0.07 – 0.12 | 0.12 – 0.18 |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.1 – 0.15 | |
|
钛合金 Ti-6Al-4V, etc. |
– | 15 – 25 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 |
| 耐热合金 Inconel 718, etc. |
– | 10 – 20 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | – | – | – | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | – | – | – | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | |
—0.03 – 0.060.03 – 0.060.03 – 0.060.03 – 0.06
锪孔
VGC
| ISO | 工件材料 | 硬度 | 切削速度 Vc (m/min) | 每齿进给 fz (mm/t) |
|---|---|---|---|---|
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.04 – 0.08 |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.04 – 0.08 | |
| 预硬钢 PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.04 – 0.08 | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.04 – 0.08 |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.05 – 0.09 |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.04 – 0.08 | |
|
钛合金 Ti-6Al-4V, etc. |
– | 15 – 25 | 0.04 – 0.07 |
| 耐热合金 Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.06 | |
|
淬火钢 SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | 0.04 – 0.07 |
| 淬火钢 SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | 0.03 – 0.06 |
钻孔时，应以每步0.3-0.5 mm的深度进行啄钻加工。
在进行方肩铣削或开槽加工时，应与VEE型刀头相同的切削条件。
铣槽
| ISO | 工件材料 | 硬度 | VST | VTB | ||
|---|---|---|---|---|---|---|
| 切削速度 Vc (m/min) |
每齿进给 fz (mm/t) |
切削速度 Vc (m/min) |
每齿进给 fz (mm/t) |
|||
|
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.15 | 80 – 180 | 0.08 – 0.18 |
| 合金钢 SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 120 | 0.04 – 0.12 | 60 – 120 | 0.05 – 0.15 | |
|
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 50 – 120 | 0.04 – 0.12 | 50 – 120 | 0.05 – 0.15 |
|
灰铸铁 FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 200 | 0.05 – 0.15 | 100 – 200 | 0.08 – 0.18 |
| 球墨铸铁 FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 200 | 0.04 – 0.12 | 100 – 200 | 0.05 – 0.15 | |
|
铝合金 Si < 13% |
– | 200 – 600 | 0.05 – 0.15 | 200 – 600 | 0.08 – 0.18 |
| 铝合金 Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.13 | 100 – 300 | 0.05 – 0.15 | |
|
钛合金 Ti-6Al-4V, etc. |
– | 40 – 60 | 0.04 – 0.12 | 40 – 60 | 0.05 – 0.15 |
| 耐热合金 Inconel 718, etc. |
– | 15 – 35 | 0.02 – 0.1 | 15 – 35 | 0.02 – 0.1 | |
可转位模块化刀头
HPAV06-S
| ISO | 工件材料 | 硬度 | 优先级 | 材质 | 切削速度 Vc (m/min) | 每齿进给 fz (mm/t) |
|
|---|---|---|---|---|---|---|---|
|
低碳钢 S15C / C15E4, SS400 / E275A, etc. |
– 200 HB | 首选 | AH3225 | 230 – 430 | 0.07 – 0.12 | |
| 碳钢和合金钢 S55C / C55, SCM440 / 42CrMo4, etc. |
– 300 HB | 首选 | AH3225 | 150 – 350 | 0.07 – 0.12 | ||
| 预硬钢 NAK80, PX5, etc. |
30 – 40 HRC | 首选 | AH3225 | 100 – 230 | 0.07 – 0.12 | ||
|
不锈钢 SUS304 / X5CrNi18-9, SUS316 / X5CrNiMo17-12-3, etc. |
– | 首选 | AH3135 | 150 – 220 | 0.06 – 0.1 | |
|
灰铸铁 FC250 / 250, FC300 / 300, etc. |
150 – 250 HB | 首选 | AH120 | 200 – 330 | 0.07 – 0.12 | |
| 球墨铸铁 FCD400, FCD600 / 600-3, etc. |
150 – 250 HB | 首选 | AH120 | 150 – 240 | 0.07 – 0.12 | ||
|
铝合金 Si < 13% |
– | 首选 | KS05F | 650 – 1000 | 0.07 – 0.12 | |
| 铝合金 Si ≥ 13% |
– | 首选 | KS05F | 100 – 230 | 0.04 – 0.12 | ||
|
钛合金 Ti-6AI-4V, etc. |
– | 首选 | AH130 | 40 – 90 | 0.04 – 0.1 | |
| 超级合金 Inconel718, etc. |
– | 首选 | AH130 | 45 – 65 | 0.04 – 0.09 | ||
|
淬火钢 | SKD61 / X40CrMoV5-1, etc. |
40 – 50 HRC | 首选 | AH120 | 45 – 70 | 0.04 – 0.08 |
| SKD11 / X153CrMoV12, etc. |
50 – 60 HRC | 首选 | AH120 | 40 – 65 | 0.04 – 0.06 | ||
螺纹加工
VMT, VTR
| ISO | 材料 | 状态 | 抗拉强度 [N/mm2] | 硬度 HB |
切削速度 (m/min) |
刀具直径(mm) | ||||
|---|---|---|---|---|---|---|---|---|---|---|
| 进给(mm/t) | ||||||||||
| AH725 | ø10 | ø12 | ø15.4, ø15.7, ø16 | ø21.7 | ||||||
|
非合金钢和铸钢，易切削钢 | < 0.25 %C | 退火 | 420 | 125 | 100 – 250 | 0.08 | 0.09 | 0.12 | 0.15 |
| ≥ 0.25 %C | 退火 | 650 | 190 | 80 – 210 | 0.08 | 0.09 | 0.12 | 0.15 | ||
| < 0.55 %C | 淬火和回火 | 850 | 250 | 65 – 170 | ||||||
| ≥ 0.55 %C | 退火 | 750 | 220 | 110 – 180 | 0.07 | 0.08 | 0.1 | 0.12 | ||
| 淬火和回火 | 1000 | 300 | 95 – 160 | 0.07 | 0.08 | 0.1 | 0.12 | |||
| 低合金钢和铸钢 (合金含量低于5%) |
退火 | 600 | 200 | 90 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||
| 淬火和回火 | 930 | 275 | 65 – 200 | 0.05 | 0.05 | 0.07 | 0.08 | |||
| 1000 | 300 | 70 – 210 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
| 1200 | 350 | 95 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
| 高合金钢，铸钢和工具钢 | 退火 | 680 | 200 | 130 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
| 淬火和回火 | 1100 | 325 | 75 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | |||
| 不锈钢和铸钢 | 铁素体/马氏体 | 680 | 200 | 110 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
| 马氏体 | 820 | 240 | 70 – 155 | 0.05 | 0.05 | 0.07 | 0.08 | |||
|
不锈钢 | 退火 | 600 | 180 | 85 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | |
|
球墨铸铁(GGG) | 铁素体/马氏体 | 180 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | ||
| 珠光体 | 260 | 75 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
| 灰铸铁 (GG) | 铁素体 | 160 | 70 – 150 | 0.08 | 0.09 | 0.12 | 0.15 | |||
| 珠光体 | 250 | 110 – 140 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
| 可锻铸铁 | 铁素体 | 130 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
| 珠光体 | 230 | 110 – 140 | 0.08 | 0.09 | 0.21 | 0.15 | ||||
|
变形铝合金 | 未固化 | 60 | 160 – 300 | 0.08 | 0.09 | 0.12 | 0.15 | ||
| 固化 | 100 | |||||||||
| 铸铝，合金铝 | ≤12% Si | 未固化 | 75 | 150 – 350 | 0.08 | 0.09 | 0.12 | 0.15 | ||
| 固化 | 90 | |||||||||
| >12% Si | 高温 | 130 | 100 – 250 | 0.05 | 0.05 | 0.07 | 0.08 | |||
| 铜合金 | >1% Pb | 自由切削 | 110 | |||||||
| 黄铜 | 90 | |||||||||
| 化学铜 | 100 | |||||||||
| 非金属 | 硬塑、纤维塑料 | 100 – 400 | 0.11 | 0.12 | 0.15 | 0.18 | ||||
| 硬橡胶 | ||||||||||
|
高温合金 | Fe based | 退火 | 200 | ||||||
| 固化 | 280 | |||||||||
| Ni or Co based | 退火 | 250 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | |||
| 固化 | 350 | |||||||||
| 铸造 | 320 | |||||||||
| 钛及钛合金 | RM 400 | |||||||||
| α+β合金固化 | RM 1050 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | ||||
|
淬火钢 | 硬化 | 55 HRC | 55 – 65 | ||||||
| 硬化 | 60 HRC | 45 – 55 | ||||||||
| 冷硬铸铁 | 铸造 | 400 | 90 – 105 | |||||||
| 铸铁 | 硬化 | 55 HRC | 55 – 65 | |||||||
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