超大进给铣刀系列提高生产效率
大进给铣刀在各种加工应用中减少加工时间
应用&特点
应用
特点
1. 完整的大进给铣削加工解决方案
刀片尺寸 02
最大切深: 0.5 mm
刀具直径: ø8 – ø25 mm
- 最小刀具直径8 mm
- 高可靠性设计
- 替换整硬立铣刀的理想选择
刀片尺寸 03
最大切深:
0.9 mm (UER), 1 mm (ZER)
刀具直径: ø16 – ø50 mm
- 密齿刀盘设计提高生产效率
- 满足各种加工需求的丰富产品阵容
- 小主偏角的新型UER刀片延长了刀具寿命
刀片尺寸 06
最大切深: 1.5 mm
刀具直径: ø32 – ø200 mm
- 密齿设计提高生产效率
- 刀具直径最大200 mm, 适用于中等到大尺寸零部件的粗铣加工
- 修光刃刀片提高了表面粗糙度
2. 特殊设计的刀体提高了生产效率
大尺寸芯部设计提高了刀体刚性
密齿刀盘设计提高了生产效率
刀具直径(mm) | AddDoFeed | DoFeed 03 | DoFeed 06 | 其它品牌 |
---|---|---|---|---|
ø16 | 4 | 2 | – | 2 |
ø25 | 7 | 5 | – | 4 |
ø50 | – | 8 | 5 | 4 |
单位直径刀片密度对比: DoFeed系列vs 其它品牌大进给铣刀
3. 可靠、经济的刀片
拥有4个刀尖的经济型双面刀片
厚刀片设计提高了可靠性
刀片&材质
刀体
实际案例
案例 #1
零件: | 压缩机轴 |
材料: | SNCM439 (42HRC) |
刀杆: | EXN02R010M10.0-02 (ø10, z = 2) |
刀片: | LNMU0202ZER-MM |
材质: | AH3225 |
加工条件: | Vc = 180 (m/min) fz = 0.6 (mm/t) ap = 0.4 (mm) ae = 10 (mm) 应用: 铣槽 冷却方式: 冷却液 机床: 立式加工中心, BT30 |
案例 #2
零件: | 汽轮机零件 |
材料: | SUH660 |
刀杆: | EXN02R012M12.0-02 (ø12, z = 2) |
刀片: | LNMU0202ZER-MM |
材质: | AH130 |
加工条件: | Vc = 60 (m/min) fz = 0.5 (mm/t) ap = 0.3 (mm) ae = 8 (mm) 应用:方肩铣削 冷却方式: 冷却液 机床: 立式加工中心, BT50 |
案例 #3
零件: | EXN03R030M32.0-05 (ø30 mm, z = 5) |
材料: | 耐热铸铁 |
刀杆: | EXN03R030M32.0-05 (ø30 mm, z = 5) |
刀片: | LNMU0303ZER-ML |
材质: | AH725 |
加工条件: | Vc = 70 (m/min) fz = 0.5 (mm/t) ap = 0.5 (mm) ae = 30 (mm) 应用: 方肩铣削 冷却方式: 冷却液 机床: 立式加工中心, BT50 |
标准加工条件
AddDoFeed
ISO | 工件材料 | 硬度 | 优先级 | 材质 | 切削速度 Vc (m/min) |
每齿进给 fz (mm/t) |
刀具直径: DCX (mm), 转速: n (min-1), 进给速度: Vf (mm/min), 最大切深: ap = 0.5 mm, 齿数: CICT | |||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
ø8, CICT = 1 | ø10, CICT = 2 | ø12, CICT = 2 | ø16 | ø20 | ø25 | |||||||||||||||||
n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | |||||||||||
CICT = 3 | CICT = 4 | CICT = 4 | CICT = 5 | CICT = 6 | CICT = 7 | |||||||||||||||||
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300HB | 首选 | AH3225 | 100 – 300 | 0.2 – 1.2 | 7,960 | 6,370 | 6,370 | 10,200 | 5,310 | 8,500 | 3,980 | 9,560 | 12,740 | 3,180 | 10,180 | 12,720 | 2,550 | 12,240 | 14,280 | ||
– 300HB | 重视耐磨性 | AH8015 | 100 – 300 | 0.2 – 1.2 | Vc = 200 m/min, fz = 0.8 mm/t | |||||||||||||||||
合金钢 SCM440, SCr415, etc. 42CrMo4, etc. |
– 300HB | 首选 | AH3225 | 100 – 300 | 0.2 – 1.2 | 7,960 | 6,370 | 6,370 | 10,200 | 5,310 | 8,500 | 3,980 | 9,560 | 12,740 | 3,180 | 10,180 | 12,720 | 2,550 | 12,240 | 14,280 | ||
– 300HB | 重视耐磨性 | AH8015 | 100 – 300 | 0.2 – 1.2 | Vc = 200 m/min, fz = 0.8 mm/t | |||||||||||||||||
预硬钢 NAK80, PX5, etc. |
30 – 40HRC | 首选 | AH8015 | 100 – 200 | 0.2 – 0.8 | 5,970 | 2,990 | 4,780 | 4,780 | 3,980 | 3,980 | 2,990 | 4,490 | 5,980 | 2,390 | 4,780 | 5,980 | 1,910 | 5,730 | 6,690 | ||
30 – 40HRC | 重视抗冲击性 | AH3225 | 100 – 200 | 0.2 – 0.8 | Vc = 150 m/min, fz = 0.5 mm/t | |||||||||||||||||
不锈钢 SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200HB | 首选 | AH130 | 100 – 150 | 0.2 – 0.8 | 4,780 | 2,390 | 3,820 | 3,820 | 3,190 | 3,190 | 2,390 | 3,590 | 4,780 | 1,910 | 3,820 | 4,780 | 1,530 | 4,590 | 5,360 | ||
Vc = 120 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||
灰铸铁 FC250, FC300, etc. 250, 300, etc. |
150 – 250HB | 首选 | AH8015 | 100 – 300 | 0.2 – 1.2 | 7,960 | 6,370 | 6,370 | 10.200 | 5,310 | 8,500 | 3,980 | 9,560 | 12,740 | 3,180 | 10,180 | 12,720 | 2,550 | 12,240 | 14,280 | ||
150 – 250HB | 重视抗冲击性 | AH3225 | 100 – 300 | 0.2 – 1.2 | Vc = 200 m/min, fz = 0.8 mm/t | |||||||||||||||||
球墨铸铁 FCD400, etc. 400-15, 600-3, etc. |
150 – 250HB | 首选 | AH8015 | 80 – 200 | 0.2 – 1.2 | 5,970 | 4,780 | 4,780 | 7,650 | 3,980 | 6,370 | 2,990 | 7,180 | 9,570 | 2,390 | 7,650 | 9,560 | 1,530 | 7,350 | 8,570 | ||
150 – 250HB | 重视抗冲击性 | AH3225 | 80 – 200 | 0.2 – 1.2 | Vc = 150 m/min, fz = 0.8 mm/t | |||||||||||||||||
钛合金 Ti-6Al-4V, etc. |
– 40HRC | 首选 | AH130 | 30 – 60 | 0.2 – 0.7 | 1,590 | 800 | 1,270 | 1,270 | 1,060 | 1,060 | 800 | 1,200 | 1,600 | 640 | 1,280 | 1,600 | 510 | 1,530 | 1,790 | ||
– 40HRC | 重视抗冲击性 | AH8015 | 30 – 60 | 0.2 – 0.7 | Vc = 40 m/min, fz = 0.5 mm/t | |||||||||||||||||
耐热合金 Inconel, Hastelloy, etc. |
– 40HRC | 首选 | AH8015 | 20 – 50 | 0.1 – 0.3 | 1,190 | 240 | 1,000 | 400 | 800 | 320 | 600 | 360 | 480 | 480 | 390 | 480 | 380 | 460 | 540 | ||
– 40HRC | 重视抗冲击性 | AH3225 | 20 – 50 | 0.1 – 0.3 | Vc = 30 m/min, fz = 0.2 mm/t | |||||||||||||||||
淬火钢 | SKD61, etc. X40CrMoV5-1, etc. |
40 – 50HRC | 首选 | AH8015 | 80 – 150 | 0.1 – 0.5 | 4,780 | 1,440 | 3,820 | 2,300 | 3,190 | 1,920 | 2,390 | 2,160 | 2,870 | 1,910 | 2,300 | 2,870 | 1,530 | 2,760 | 3,220 | |
40 – 50HRC | 重视抗冲击性 | AH3225 | 80 – 150 | 0.1 – 0.5 | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||
SKD11, etc. X153CrMoV12, etc. |
50~60HRC | 首选 | AH8015 | 50 – 70 | 0.1 – 0.3 | 2,390 | 480 | 1,910 | 770 | 1,590 | 640 | 1,190 | 720 | 960 | 950 | 760 | 950 | 760 | 920 | 1,070 | ||
Vc = 60 m/min, fz = 0.2 mm/t |
DoFeed 03 ZER
ZER 型
ISO | 工件材料 | 硬度 | 优先级 | 材质 | 断屑槽 | 切削速度Vc (m/min) |
每齿进给: fz (mm/t) | 刀具直径: DCX (mm), 转速: n (min-1), 进给速度: Vf (mm/min), 最大切深: ap = 1 mm, 齿数: CICT | ||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
刀具寿命: DCX (mm) | 插铣 | ø16, CICT = 2 | ø18, CICT = 2 | ø20 | ø22 | ø25 | ø28 | ø30 | ø32 | ø35 | ø40 | ø50 | ||||||||||||||||||||||||||||
ø16 – ø22 | ø25 – ø50 | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | |||||||||||||||||
CICT = 3 | CICT = 4 | CICT = 3 | CICT = 4 | CICT = 4 | CICT= 5 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 5 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 8 | |||||||||||||||||||||||
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300HB | 首选 | AH3225 | MJ | 100 – 300 | 0.5 -1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 6,370 | 3,540 | 5,660 | 3,180 | 7,630 | 10,180 | 2,890 | 6,940 | 9,250 | 2,550 | 8,160 | 10,180 | 2,270 | 7,280 | 9,100 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Vc = 200 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
合金钢 SCM440, SCr415, etc. |
– 300HB | 首选 | AH3225 | MJ | 100 – 300 | 0.5 -1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 6,370 | 3,540 | 5,660 | 3,180 | 7,630 | 10,180 | 2,890 | 6,940 | 9,250 | 2,550 | 8,160 | 10,180 | 2,270 | 7,280 | 9,100 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Vc = 200 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
预硬钢 NAK80, PX5, etc. |
30-40HRC | 首选 | AH3225 | MJ | 100 – 200 | 0.5 – 1.0 | 0.5 – 1.0 | 0.1 | 2,980 | 4,170 | 2,650 | 3,710 | 2,390 | 5,020 | 6,690 | 2,170 | 4,560 | 6,080 | 1,910 | 5,350 | 6,690 | 1,710 | 4,790 | 5,990 | 1,590 | 4,450 | 5,570 | 1,490 | 5,220 | 6,260 | 1,360 | 4,760 | 5,710 | 1,190 | 4,170 | 5,000 | 950 | 3,330 | 5,320 | |
Vc = 150 m/min, fz = 0.7 mm/t | ||||||||||||||||||||||||||||||||||||||||
30-40HRC | 重视耐磨性 | AH8015 | MJ | 100 – 200 | 0.5 – 1.0 | 0.5 – 1.0 | 0.1 | 2,980 | 4,170 | 2,650 | 3,710 | 2,390 | 5,020 | 6,690 | 2,170 | 4,560 | 6,080 | 1,910 | 5,350 | 6,690 | 1,710 | 4,790 | 5,990 | 1,590 | 4,450 | 5,570 | 1,490 | 5,220 | 6,260 | 1,360 | 4,760 | 5,710 | 1,190 | 4,170 | 5,000 | 950 | 3,330 | 5,320 | ||
Vc = 150 m/min, fz = 0.7 mm/t | ||||||||||||||||||||||||||||||||||||||||
不锈钢 SUS304, X5CrNi18-9, etc. |
– 200HB | 首选 | AH130 | MS | 80 – 150 | 0.3 – 0.8 | 0.3 – 0.8 | 0.1 | 2,390 | 2,390 | 2,120 | 2,120 | 1,910 | 2,860 | 3,820 | 3,180 | 4,770 | 6,360 | 1,530 | 3,060 | 3,820 | 1,360 | 2,720 | 3,400 | 1,270 | 2,540 | 3,180 | 1,190 | 2,980 | 3,570 | 1,090 | 2,720 | 3,270 | 960 | 2,400 | 2,880 | 760 | 1,900 | 2,280 | |
Vc = 120 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||||||||||||||||||||
预硬不锈钢 SUS630, X5CrNiCuNb16-4, etc. |
28HRC – (H1150) |
首选 | AH130 | MS | 80 – 150 | 0.2 – 0.5 | 0.2 – 0.5 | 0.1 | 2,390 | 1,430 | 2,120 | 1,270 | 1,910 | 1,720 | 2,290 | 1,740 | 1,570 | 2,090 | 1,530 | 1,840 | 2,300 | 1,370 | 1,640 | 2,060 | 1,270 | 1,520 | 1,910 | 1,190 | 1,790 | 2,140 | 1,090 | 1,640 | 1,960 | 960 | 1,440 | 1,730 | 760 | 1,140 | 1,820 | |
重视耐磨性 | AH3225 | MS | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||||
40HRC – (H900) |
首选 | AH3035 | ML | 80 – 120 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 | 1,990 | 800 | 1,770 | 710 | 1,590 | 950 | 1,270 | 1,450 | 870 | 1,160 | 1,270 | 1,020 | 1,270 | 1,140 | 910 | 1,140 | 1,060 | 850 | 1,060 | 1,000 | 1,000 | 1,200 | 910 | 910 | 1,090 | 800 | 800 | 960 | 640 | 640 | 1,020 | ||
重视抗冲击性 | AH3035 | MJ | Vc = 100 m/min, fz = 0.2 mm/t | |||||||||||||||||||||||||||||||||||||
灰铸铁 FC250, GG25, 250, etc. |
150-250HB | 首选 | AH725 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 6,370 | 3,540 | 5,660 | 3,180 | 7,630 | 10,180 | 2,890 | 6,940 | 9,250 | 2,550 | 8,160 | 10,180 | 2,270 | 7,280 | 9,100 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Vc = 200 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
球墨铸铁
FCD400, etc. |
150-250HB | 首选 | AH725 | MJ | 80 – 200 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 2,980 | 4,770 | 2,650 | 4,240 | 2,390 | 5,740 | 7,650 | 2,170 | 5,210 | 6,940 | 1,910 | 6,110 | 7,640 | 1,710 | 5,460 | 6,820 | 1,590 | 6,360 | 7,950 | 1,490 | 7,450 | 8,940 | 1,360 | 6,800 | 8,160 | 1,190 | 5,950 | 7,140 | 950 | 4,750 | 5,700 | |
Vc = 150 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
钛合金
Ti-6Al-4V, etc. |
– 40HRC | 首选 | AH130 | ML | 30 – 60 | 0.3 – 0.7 | 0.3 – 0.7 | 0.08 | 800 | 640 | 710 | 570 | 640 | 770 | 1,020 | 580 | 700 | 930 | 510 | 820 | 1,020 | 450 | 730 | 910 | 420 | 840 | 1,050 | 400 | 1,000 | 1,200 | 360 | 900 | 1,080 | 320 | 800 | 960 | 250 | 630 | 1,000 | |
重视抗冲击性 | AH130 | MJ | Vc = 40 m/min, fz = 0.5 mm/t | |||||||||||||||||||||||||||||||||||||
耐热合金 Inconel, Hastelloy, etc. |
– 40HRC | 首选 | AH8015 | ML | 20 – 50 | 0.1 – 0.3 | 0.1 – 0.3 | 0.05 | 600 | 240 | 530 | 210 | 480 | 290 | 380 | 430 | 260 | 340 | 380 | 230 | 290 | 340 | 200 | 260 | 320 | 260 | 320 | 300 | 300 | 360 | 270 | 270 | 320 | 240 | 240 | 290 | 190 | 190 | 300 | |
重视抗冲击性 | AH725 | ML | Vc = 30 m/min, fz = 0.2 mm/t | |||||||||||||||||||||||||||||||||||||
热作模具钢 SKD61, X40CrMoV5-1, etc. |
40-55HRC | 首选 | AH8015 | MH | 80 – 150 | 0.1 – 0.5 | 0.1 – 0.5 | 0.05 | 2,390 | 1,430 | 2,120 | 1,270 | 1,910 | 1,720 | 2,290 | 1,740 | 1,570 | 2,090 | 1,530 | 1,840 | 2,300 | 1,360 | 1,630 | 2,040 | 1,270 | 1,520 | 1,910 | 1,190 | 1,790 | 2,140 | 1,090 | 1,640 | 1,960 | 950 | 1,430 | 1,710 | 760 | 1,140 | 1,820 | |
低切削力 | AH8015 | MJ | 0.1 – 0.3 | 0.1 – 0.3 | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||
D.T.C材料热模钢 DAC**, DH**, DIEVER, etc |
40-55HRC | 首选 | AH8015 | MJ | 50-100 | 0.1 – 0.3 | 0.1 – 0.3 | 0.05 | 1,590 | 640 | 1,420 | 570 | 1,270 | 760 | 1,020 | 1,160 | 700 | 930 | 1,020 | 820 | 1,020 | 910 | 730 | 910 | 850 | 680 | 850 | 800 | 800 | 960 | 730 | 730 | 880 | 640 | 640 | 770 | 510 | 510 | 820 | |
重视抗冲击性 | AH8015 | MH | 0.1 – 0.5 | 0.1 – 0.5 | Vc = 80 m/min, fz = 0.2mm/t | |||||||||||||||||||||||||||||||||||
冷作模具钢 SKD11, X153CrMoV12, etc. |
55-60HRC | 首选 | AH8005 | MH | 50 – 70 | 0.05 – 0.2 | 0.03 – 0.1 | 0.03 | 1,190 | 290 | 1,060 | 250 | 950 | 340 | 450 | 870 | 310 | 420 | 760 | 300 | 380 | 680 | 270 | 340 | 640 | 260 | 320 | 600 | 300 | 360 | 550 | 230 | 340 | 480 | 240 | 280 | 380 | 200 | 300 | |
Vc = 60 m/min, fz = 0.1 mm/t | ||||||||||||||||||||||||||||||||||||||||
55-60HRC | 重视抗冲击性 | AH8015 | MH | 50 – 70 | 0.03 – 0.1 | 0.05 – 0.2 | 0.03 | 1,190 | 150 | 1,060 | 130 | 950 | 170 | 230 | 870 | 160 | 210 | 760 | 150 | 190 | 680 | 140 | 170 | 640 | 130 | 160 | 600 | 150 | 180 | 550 | 120 | 170 | 480 | 120 | 140 | 380 | 100 | 150 | ||
Vc = 60 m/min, fz = 0.06 mm/t |
- 在铣槽或型腔加工时,如果切屑停留在切削区域,请使用压缩空气将切屑从工作区域清除
- 刀具悬伸长度必须尽量短以避免振刀。当刀具使用长悬伸时,需降低转速和进给
- 上表所示为标准柄类型铣刀的加工条件。当使用长柄型铣刀时,齿数可能不同
- 加工条件通常受限于机床刚性和功率以及工件刚性。当设置加工条件时,请从标准加工条件值的一半开始,然后在确认机床正常运行的情况下逐渐增加数值。
DoFeed 03 UER
UER 型
ISO | 工件材料 | 优硬度 | 优先级 | 材质 | 断屑槽 | 切削速度 Vc (m/min) |
每齿进给: fz (mm/t) | 刀具直径: DCX (mm), 转速: n (min-1), 进给速度: Vf (mm/min), 最大切深: ap = 0.5 mm, 齿数: CICT | ||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
刀具直径: DCX (mm) | 插铣 | ø16, CICT = 2 | ø18, CICT = 2 | ø20 | ø22 | ø25 | ø28 | ø30 | ø32 | ø35 | ø40 | ø50 | ||||||||||||||||||||||||||||
ø16 – ø22 | ø25 – ø50 | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | |||||||||||||||||
CICT = 3 | CICT = 4 | CICT = 3 | CICT = 4 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 5 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 8 | |||||||||||||||||||||||
碳钢
S45C, S55C, etc. C45, C55, etc. |
– 300HB | 首选 | AH3225 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 7,960 | 3,540 | 7,080 | 3,180 | 9,540 | 12,720 | 2,890 | 8,670 | 11,560 | 2,550 | 10,200 | 12,750 | 2,270 | 9,080 | 11,350 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
低切削力 | ML | Vc = 200 m/min, fz = 1 mm/t | ||||||||||||||||||||||||||||||||||||||
合金钢 SCM440, SCr415, etc. |
– 300HB | 首选 | AH3225 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 7,960 | 3,540 | 7,080 | 3,180 | 9,540 | 12,720 | 2,890 | 8,670 | 11,560 | 2,550 | 10,200 | 12,750 | 2,270 | 9,080 | 11,350 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
低切削力 | ML | Vc = 200 m/min, fz = 1 mm/t | ||||||||||||||||||||||||||||||||||||||
预硬钢 NAK80, PX5, etc. |
30 – 40HRC | 首选 | AH8015 | MJ | 100 – 200 | 0.5 – 1 | 0.5 – 1 | 0.1 | 2,980 | 4,770 | 2,650 | 4,240 | 2,390 | 5,740 | 7,650 | 2,170 | 5,210 | 6,950 | 1,910 | 6,120 | 7,640 | 1,710 | 5,480 | 6,840 | 1,590 | 5,090 | 6,360 | 1,490 | 5,960 | 7,160 | 1,360 | 5,440 | 6,530 | 1,190 | 4,760 | 5,720 | 950 | 3,800 | 6,080 | |
重视抗冲击性 | AH3225 | MJ | Vc = 150 m/min, fz = 0.8 mm/t | |||||||||||||||||||||||||||||||||||||
不锈钢 SUS304, X5CrNi18-9, etc. |
– 200HB | 首选 | AH130 | ML | 80 – 150 | 0.3 – 1 | 0.3 – 1 | 0.1 | 2,390 | 2,870 | 2,120 | 2,550 | 1,910 | 3,440 | 4,590 | 1,740 | 3,140 | 4,180 | 1,530 | 3,680 | 4,590 | 1,360 | 3,270 | 4,080 | 1,270 | 3,050 | 3,810 | 1,190 | 3,570 | 4,290 | 1,090 | 3,270 | 3,930 | 950 | 2,850 | 3,420 | 760 | 2,280 | 3,650 | |
重视抗冲击性 | MJ | Vc = 120 m/min, fz = 0.6 mm/t | ||||||||||||||||||||||||||||||||||||||
析出硬化不锈钢 SUS630, X5CrNiCuNb16-4, etc. |
28HRC – | 首选 | AH130 | ML | 80 – 150 | 0.3 – 0.8 | 0.3 – 0.8 | 0.1 | 2,390 | 2,390 | 2,120 | 2,120 | 1,910 | 2,870 | 3,820 | 1,740 | 2,610 | 3,480 | 1,530 | 3,060 | 3,830 | 1,360 | 2,720 | 3,400 | 1,270 | 2,540 | 3,180 | 1,190 | 2,980 | 3,570 | 1,090 | 2,730 | 3,270 | 950 | 2,380 | 2,850 | 760 | 1,900 | 3,040 | |
重视抗冲击性 | MJ | Vc = 120 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||||||||||||||||||
40HRC – | 首选 | AH130 | ML | 80 – 120 | 0.3 – 0.5 | 0.3 – 0.5 | 0.1 | 1,990 | 1,600 | 1,770 | 1,420 | 1,590 | 1,910 | 2,550 | 1,450 | 1,740 | 2,320 | 1,270 | 2,040 | 2,540 | 1,140 | 1,830 | 2,280 | 1,060 | 1,700 | 2,120 | 990 | 1,980 | 2,380 | 910 | 1,820 | 2,190 | 800 | 1,600 | 1,920 | 640 | 1,280 | 2,050 | ||
重视抗冲击性 | MJ | Vc = 100 m/min, fz = 0.4 mm/t | ||||||||||||||||||||||||||||||||||||||
灰铸铁 FC250, GG25, 250, etc. |
150 – 250HB | 首选 | AH8015 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 7,960 | 3,540 | 7,080 | 3,180 | 9,540 | 12,720 | 2,890 | 8,670 | 11,560 | 2,550 | 10,200 | 12,750 | 2,270 | 9,080 | 11,350 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
重视抗冲击性 | AH3225 | MJ | Vc = 200 m/min, fz = 1 mm/t | |||||||||||||||||||||||||||||||||||||
球墨铸铁 FCD400, etc. |
150 – 250HB | 首选 | AH8015 | MJ | 80 – 200 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 2,980 | 5,960 | 2,650 | 5,300 | 2,390 | 7,170 | 9,560 | 2,170 | 6,510 | 8,680 | 1,910 | 7,640 | 9,550 | 1,710 | 6,840 | 8,550 | 1,590 | 6,360 | 7,950 | 1,490 | 7,450 | 8,940 | 1,360 | 6,800 | 8,160 | 1,190 | 5,950 | 7,140 | 950 | 4,750 | 7,600 | |
重视抗冲击性 | AH3225 | MJ | Vc = 150 m/min, fz = 1 mm/t | |||||||||||||||||||||||||||||||||||||
钛合金 Ti-6Al-4V, etc. |
– 40HRC | 首选 | AH130 | MJ | 30 – 60 | 0.3 – 0.8 | 0.3 – 0.8 | 0.08 | 800 | 960 | 710 | 860 | 640 | 1,160 | 1,540 | 580 | 1,050 | 1,400 | 510 | 1,230 | 1,530 | 450 | 1,080 | 1,350 | 420 | 1,010 | 1,260 | 400 | 1,200 | 1,440 | 360 | 1,080 | 1,300 | 320 | 960 | 1,160 | 250 | 750 | 1,200 | |
重视耐磨性 | AH8015 | MJ | Vc = 40 m/min, fz = 0.6 mm/t | |||||||||||||||||||||||||||||||||||||
耐热合金 Inconel, Hastelloy, etc. |
– 40HRC | 首选 | AH8015 | ML | 20 – 50 | 0.2 – 0.5 | 0.2 – 0.5 | 0.05 | 600 | 360 | 530 | 320 | 480 | 440 | 580 | 430 | 390 | 520 | 380 | 460 | 570 | 340 | 410 | 510 | 320 | 390 | 480 | 300 | 450 | 540 | 270 | 410 | 490 | 240 | 360 | 440 | 190 | 290 | 460 | |
重视抗冲击性 | MJ | Vc = 30 m/min, fz = 0.3 mm/t | ||||||||||||||||||||||||||||||||||||||
热作模具钢 SKD61, X40CrMoV5-1, etc. |
40 – 50HRC | 首选 | AH8015 | MJ | 80 – 150 | 0.1 – 0.5 | 0.1 – 0.5 | 0.05 | 2,390 | 1,440 | 2,120 | 1,280 | 1,910 | 1,720 | 2,300 | 1,740 | 1,570 | 2,090 | 1,530 | 1,840 | 2,300 | 1,360 | 1,640 | 2,040 | 1,270 | 1,530 | 1,910 | 1,190 | 1,790 | 2,150 | 1,090 | 1,640 | 1,970 | 950 | 1,430 | 1,710 | 760 | 1,140 | 1,830 | |
重视抗冲击性 | AH3225 | MJ | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||||
D.T.C材料热模钢 DAC**, DH**, DIEVER, etc |
40 – 50HRC | 首选 | AH8015 | MJ | 50 – 100 | 0.1 – 0.5 | 0.1 – 0.5 | 0.05 | 1,590 | 960 | 1,410 | 850 | 1,270 | 1,150 | 1,530 | 1,160 | 1,050 | 1,400 | 1,020 | 1,230 | 1,530 | 910 | 1,100 | 1,370 | 850 | 1,020 | 1,280 | 800 | 1,200 | 1,440 | 730 | 1,100 | 1,320 | 640 | 960 | 1,160 | 510 | 770 | 1,230 | |
重视抗冲击性 | AH3225 | MJ | Vc = 80 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||||
冷作钢
SKD11, X153CrMoV12, etc. |
50 – 60HRC | 首选 | AH8005 | MJ | 50 – 70 | 0.1 – 0.3 | 0.1 – 0.3 | 0.03 | 1,190 | 480 | 1,060 | 430 | 950 | 570 | 760 | 870 | 530 | 700 | 760 | 610 | 760 | 680 | 550 | 680 | 640 | 520 | 640 | 600 | 600 | 720 | 550 | 550 | 660 | 480 | 480 | 580 | 380 | 380 | 610 | |
Vc = 60 m/min, fz = 0.2 mm/t |
- 在铣槽或型腔加工时,如果切屑停留在切削区域,请使用压缩空气将切屑从工作区域清除
- 刀具悬伸长度必须尽量短以避免振刀。当刀具使用长悬伸时,需降低转速和进给
- 上表所示为标准柄类型铣刀的加工条件。当使用长柄型铣刀时,齿数可能不同
- 加工条件通常受限于机床刚性和功率以及工件刚性。当设置加工条件时,请从标准加工条件值的一半开始,然后在确认机床正常运行的情况下逐渐增加数值。
DoFeed 06
ISO | 工件材料 | 硬度 | 优先级 | 材质 | 断屑槽 | 切削速度 Vc (m/min) |
每齿进给: fz (mm/t) | 刀具直径: DCX (mm), 转速: n (min-1), 进给速度: Vf (mm/min), 最大切深: ap = 1.5 mm, 齿数: CICT | |||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
刀具直径: DCX (mm) | 插铣 | ø32, CICT = 2 | ø35, CICT = 2 | ø40, CICT = 3 | ø50 | ø63 | ø80 | ø100, CICT = 6 | ø125, CICT = 8 | ø160, CICT = 10 | ø200, CICT = 12 | ||||||||||||||||||||
n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | ||||||||||||
ø32 – ø200 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 6 | CICT = 5 | CICT = 8 | |||||||||||||||||||||||||
碳钢 S45C, S55C, etc. C45, C55, etc. |
– 300HB | 首选 | AH3225 | MJ | 100 – 300 | 0.5 – 1.5 | 0.15 | 1,990 | 3,980 | 1,820 | 3,640 | 1,590 | 4,770 | 1,270 | 5,080 | 6,350 | 1,010 | 4,040 | 6,060 | 800 | 4,000 | 6,400 | 640 | 3,820 | 510 | 4,080 | 400 | 3,980 | 320 | 3,820 | |
Vc = 200 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
合金钢 SCM440, SCr415, etc. |
– 300HB | 首选 | AH3225 | MJ | 100 – 200 | 0.5 – 1.5 | 0.15 | 1,990 | 3,980 | 1,820 | 3,640 | 1,590 | 4,770 | 1,270 | 5,080 | 6,350 | 1,010 | 4,040 | 6,060 | 800 | 4,000 | 6,400 | 640 | 3,820 | 510 | 4,080 | 400 | 3,980 | 320 | 3,820 | |
Vc = 200 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
预硬钢 NAK80, PX5, etc. |
30 – 40HRC |
首选 | AH3225 | MJ | 100 – 200 | 0.5 – 1.2 | 0.15 | 1,490 | 2,380 | 1,360 | 2,180 | 1,190 | 2,860 | 950 | 3,040 | 3,800 | 760 | 2,430 | 3,650 | 600 | 2,400 | 3,840 | 480 | 2,290 | 380 | 2,450 | 300 | 2,390 | 240 | 2,290 | |
Vc = 150 m/min, fz = 0.8 mm/t | |||||||||||||||||||||||||||||||
30 – 40HRC |
重视耐磨性 | AH8015 | MJ | 100 – 200 | 0.5 – 1.5 | 0.15 | 1,490 | 2,980 | 1,360 | 2,720 | 1,190 | 3,570 | 950 | 3,800 | 4,750 | 760 | 3,040 | 4,560 | 600 | 3,000 | 4,800 | 480 | 2,880 | 380 | 3,040 | 300 | 3,000 | 240 | 2,880 | ||
Vc = 150 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
不锈钢 SUS304, X5CrNi18-9, etc. |
– 200HB | 首选 | AH130 | ML | 80 – 150 | 0.3 – 0.8 | 0.1 | 1,190 | 1,430 | 1,090 | 1,310 | 950 | 1,710 | 760 | 1,820 | 2,280 | 610 | 1,470 | 2,200 | 480 | 1,440 | 2,300 | 380 | 1,380 | 310 | 1,470 | 240 | 1,430 | 190 | 1,380 | |
Vc = 120 m/min, fz = 0.6 mm/t | |||||||||||||||||||||||||||||||
析出硬化不锈钢 SUS630, X5CrNiCuNb16-4, etc. |
28HRC-(H1150) | 首选 | AH130 | MS | 80 – 150 | 0.2 – 0.5 | 0.1 | 1,190 | 710 | 1,090 | 650 | 960 | 860 | 760 | 910 | 1,140 | 610 | 730 | 1,100 | 480 | 720 | 1,150 | 380 | 680 | 310 | 740 | 240 | 720 | 190 | 680 | |
重视耐磨性 | AH3225 | MS | Vc = 120 m/min, fz = 0.3 mm/t | ||||||||||||||||||||||||||||
40HRC – (H900) |
首选 | AH3035 | ML | 80 – 120 | 0.1 – 0.3 | 0.1 | 1,000 | 400 | 910 | 360 | 800 | 480 | 640 | 510 | 640 | 510 | 410 | 610 | 400 | 400 | 640 | 320 | 380 | 260 | 420 | 200 | 400 | 160 | 380 | ||
重视抗冲击性 | AH3035 | MJ | Vc = 100 m/min, fz = 0.2 mm/t | ||||||||||||||||||||||||||||
灰铸铁 FC250, GG25, 250, etc. |
150 – 250HB |
首选 | AH120 | MJ | 100 – 300 | 0.5 – 1.5 | 0.15 | 1,990 | 3,980 | 1,820 | 3,640 | 1,590 | 4,770 | 1,270 | 5,080 | 6,350 | 1,010 | 4,040 | 6,060 | 800 | 4,000 | 6,400 | 640 | 3,820 | 510 | 4,080 | 400 | 3,980 | 320 | 3,820 | |
Vc = 200 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
150 – 250HB |
首选 | AH120 | MJ | 80 – 200 | 0.5 – 1.5 | 0.15 | 1,490 | 2,980 | 1,360 | 2,720 | 1,190 | 3,570 | 950 | 3,800 | 4,750 | 760 | 3,040 | 4,560 | 600 | 3,000 | 4,800 | 480 | 2,870 | 380 | 3,060 | 300 | 2,990 | 240 | 2,870 | ||
Vc = 150 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
钛合金 Ti-6Al-4V, etc. |
– 40HRC | 首选 | AH130 | ML | 30 – 60 | 0.3 – 0.7 | 0.08 | 400 | 400 | 360 | 360 | 320 | 480 | 250 | 500 | 630 | 200 | 400 | 600 | 160 | 400 | 640 | 130 | 380 | 100 | 410 | 80 | 400 | 60 | 380 | |
重视抗冲击性 | AH130 | MJ | Vc = 40 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||||||||
耐热合金 Inconel, Hastelloy, etc. |
– 40HRC | 首选 | AH8015 | ML | 20 – 50 | 0.1 – 0.3 | 0.05 | 300 | 120 | 270 | 110 | 240 | 140 | 190 | 150 | 190 | 150 | 120 | 180 | 120 | 120 | 190 | 100 | 120 | 80 | 120 | 60 | 120 | 50 | 120 | |
重视抗冲击性 | AH725 | ML | Vc = 30 m/min, fz = 0.2 mm/t | ||||||||||||||||||||||||||||
热作模具钢 SKD61, X40CrMoV5-1, etc. |
40 – 55HRC |
首选 | AH8015 | MH | 80 – 150 | 0.1 – 0.5 | 0.05 | 1,190 | 710 | 1,090 | 650 | 950 | 850 | 760 | 910 | 1,140 | 610 | 730 | 1,100 | 480 | 720 | 1,150 | 380 | 680 | 310 | 740 | 240 | 720 | 190 | 680 | |
低切削力 | AH8015 | MJ | 0.1 – 0.3 | Vc = 120 m/min, fz = 0.3mm/t | |||||||||||||||||||||||||||
D.T.C材料热模钢 DAC**, DH**, DIEVER, etc |
40 – 55HRC |
首选 | AH8015 | MJ | 50-100 | 0.1 – 0.3 | 0.05 | 800 | 320 | 730 | 290 | 640 | 380 | 510 | 410 | 510 | 400 | 320 | 480 | 320 | 320 | 510 | 250 | 300 | 200 | 320 | 160 | 320 | 130 | 310 | |
重视抗冲击性 | AH8015 | MH | 0.1 – 0.5 | Vc = 80 m/min, fz = 0.2mm/t | |||||||||||||||||||||||||||
冷作模具钢 SKD11, X153CrMoV12, etc. |
55 – 60HRC |
首选 | AH8005 | MH | 50 – 70 | 0.05 – 0.3 | 0.03 | 600 | 120 | 550 | 110 | 480 | 140 | 380 | 150 | 190 | 300 | 120 | 180 | 240 | 120 | 190 | 190 | 110 | 150 | 120 | 120 | 120 | 100 | 120 | |
Vc = 60 m/min, fz = 0.1 mm/t | |||||||||||||||||||||||||||||||
55 – 60HRC |
重视抗冲击性 | AH8015 | MH | 50 – 70 | 0.05 – 0.3 | 0.03 | 600 | 60 | 550 | 55 | 480 | 70 | 380 | 75 | 95 | 300 | 60 | 90 | 240 | 60 | 95 | 190 | 55 | 150 | 60 | 120 | 60 | 100 | 60 | ||
Vc = 60 m/min, fz = 0.05 mm/t |
- 上表所示为标准柄类型铣刀的加工条件。当使用长柄型铣刀时,齿数可能不同
- 加工条件通常受限于机床刚性和功率以及工件刚性。当设置加工条件时,请从标准加工条件值的一半开始,然后在确认机床正常运行的情况下逐渐增加数值。
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