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DrillForce-Meister

product_Holemaking_DrillForce-Meister

用于大直径钻孔加工的可换钻尖式钻头

钻头采用特殊锁紧理念和两个有效切削刃的钻尖实现了优异的孔质量和较高的生产效率

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应用& 特点

应用

Drilling

特点

1. 两个有效切削刃

• 带两个有效切削刃的钻尖实现较高的生产效率和可靠性。

2.特殊锁紧系统

• 无需将钻体从刀柄或主轴拆除就能更换钻尖，避免了重新对刀的麻烦。
• 对称形状的钻尖不仅保证了重型加工中的稳定性，而且还防止了钻尖安装错误。
• 钻体对钻尖拥有宽支撑面实现了牢固的刀片锁紧。

刀片 & 材质

刀片

SMP (ø20 – ø41 mm)

通用型

SMF (ø20 – ø41 mm)

在不规则表面或低刚性工件上钻孔时，能够承受更高的径向力，提高加工稳定性
采用高耐磨性的PVD涂层材质 AH9130

SMC (ø26 – ø33 mm)

Pre-drilling is unnecessary
Outstanding drilling stability
Sophisticated geometry prevents cutting edge fracture and burr formation on the workpiece

材质

AH725

P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
很好的平衡了耐磨性和抗崩刃性
适用于钢和不锈钢一般条件下的加工

AH9130

P15 – P35 / M25 – M35 / K10 – K25 / S15 – S30
高耐磨性
设计用于各种材料的钻孔加工

钻体

钻体

TIS (ø20 – ø41 mm)

带削平面和法兰的圆柱柄钻头

实际案例

案例 #1

通用工程

零件:	阀门
材料:	SUS304 / X5CrNi18-9
钻体:	TIS300F40-5
钻尖:	SMP300
材质:	AH725
加工条件:	Vc = 60 (m/min) f = 0.25 (mm/rev) Vf = 160 (mm/min) H = 120 (mm) 机床: 卧式加工中心

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案例 #2

重工业

零件:	回转支承
材料:	SCM440 / 42CrMo4
钻体:	TIS330F40-5
钻尖:	SMP331
材质:	AH725
加工条件:	Vc = 100 (m/min) f = 0.4 (mm/rev) Vf = 380 (mm/min) H = 150 (mm) 机床: 立式加工中心

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标准加工条件

SMP General purpose

ISO	Workpiece materials	Cutting speed	Feed: f (mm/rev)
ISO	Workpiece materials	Vc (m/min)	ø20 – 29.9	ø30 – 35.9	ø36 – 41
	Low carbon steel S15C, S20C, etc. C15E4, etc.	80 – 140	0.2 – 0.5	0.2 – 0.5	0.2 – 0.55
	Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc.	80 – 130	0.2 – 0.5	0.2 – 0.5	0.2 – 0.55
	Prehardened steel NAK80, PX5, etc.	50 – 100	0.2 – 0.5	0.2 – 0.5	0.2 – 0.55
	Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc.	40 – 80	0.15 – 0.3	0.2 – 0.3	0.2 – 0.35
	Grey cast iron FC250, FC300, etc. 250, 300, etc.	80 – 180	0.25 – 0.55	0.25 – 0.55	0.3 – 0.6
	Ductile cast iron FCD400, FCD600, etc. 400-15, 600-3, etc.	80 – 140	0.25 – 0.55	0.25 – 0.55	0.3 – 0.6
	Non ferrous materials	100 – 200	0.4 – 0.6	0.4 – 0.6	0.5 – 0.7
	Heat-resistant alloys Inconel718, etc.	20 – 50	0.1 – 0.2	0.1 – 0.2	0.1 – 0.25
	Titanium alloys Ti-6AI-4V, etc.	20 – 50	0.1 – 0.2	0.1 – 0.2	0.1 – 0.25
	Hard materials	20 – 60	0.1 – 0.2	0.1 – 0.2	0.1 – 0.25

SMF Flat geometry head

ISO	Workpiece materials	Cutting speed	Feed: f (mm/rev)
ISO	Workpiece materials	Vc (m/min)	ø20 – 29.9	ø30 – 35.9	ø36 – 41
	Low carbon steel S15C, S20C, etc. C15E4, etc.	80 – 140	0.2 – 0.5	0.2 – 0.5	0.2 – 0.55
	Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc.	80 – 130	0.2 – 0.5	0.2 – 0.5	0.2 – 0.55
	Prehardened steel NAK80, PX5, etc.	50 – 100	0.2 – 0.5	0.2 – 0.5	0.2 – 0.55
	Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc.	40 – 70	0.15 – 0.25	0.2 – 0.3	0.2 – 0.35
	Grey cast iron FC250, FC300, etc. 250, 300, etc.	80 – 180	0.25 – 0.55	0.25 – 0.55	0.3 – 0.6
	Ductile cast iron FCD400, FCD600, etc. 400-15, 600-3, etc.	80 – 140	0.25 – 0.55	0.25 – 0.55	0.3 – 0.6
	Non ferrous materials	100 – 200	0.4 – 0.6	0.4 – 0.6	0.5 – 0.7
	Heat-resistant alloys Inconel718, etc.	20 – 50	0.1 – 0.2	0.1 – 0.2	0.1 – 0.25
	Titanium alloys Ti-6AI-4V, etc.	20 – 50	0.1 – 0.2	0.1 – 0.2	0.1 – 0.25
	Hard materials	20 – 60	0.1 – 0.2	0.1 – 0.2	0.1 – 0.25

SMC High precision drilling

ISO	Workpiece materials	Cutting speed	Feed: f (mm/rev)
ISO	Workpiece materials	Vc (m/min)	ø26 – 33
	Low carbon steel S15C, S20C, etc. C15E4, etc.	80 – 140	0.2 – 0.5
	Carbon steel and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc.	80 – 130	0.2 – 0.5
	Prehardened steel NAK80, PX5, etc.	50 – 100	0.2 – 0.5
	Grey cast iron FC250, FC300, etc. 250, 300, etc.	80 – 180	0.25 – 0.55
	Ductile cast iron FCD400, FCD600, etc. 400-15, 600-3, etc.	80 – 140	0.25 – 0.55
	Non ferrous materials	100 – 200	0.4 – 0.6
	Hard materials	20 – 60	0.1 – 0.2

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No. 509-C