DeepTri-Drill

高效可转位式枪钻

DeepTri-Drill,便于操作, 可转位式枪钻系列, 拥有出色性能, 实现高效稳定的深孔钻孔加工

应用&特点

应用

Small-diameter drilling

特点

1. 选择范围宽用于各种深孔加工

2. 效率高

• 刃口上特殊的断屑槽和分屑刃能够在任何进给速度下改善切屑控制，特别是在高进给速度条件下效果明显
• 凭借顺畅的排屑，即使在标准冷却液压力1-2 MPa (145-290 psi)条件下也能够进行深孔加工（钻孔）

3. 优异的圆度，直线度和表面精度

• 特殊的刃口几何形状和优化分布的导向条实现了优异的孔质量。

刀片&材质

刀片

TOHT-NDJ/NDL

3 cutting edges inserts with chip splitter

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LOGT-NDJ

2 cutting edges inserts with chip splitter

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ZSGT-NDJ

Single sided insert with chip splitter

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FBM/FBH

优化的断屑槽设计适用于深孔钻削加工

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导向条

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主要材质

AH9130

P15 – P35 / M25 – M35 / K10 – K25 / S15 – S30
High wear resistance
Designed for drilling various materials

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AH725

P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
很好的平衡了耐磨性和抗崩刃性
适用于一般加工条件下钢和不锈钢的加工

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FH3125 (导向条用)

首选
特殊的基体和涂层实现长刀具寿命

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FH3135 (导向条用)

高抗崩损性
使用水基冷却液时的首选

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钻杆

一般钻孔

MCTR (ø10 – ø40 mm)

• 用于车床和加工中心
• L/D = 8 – 45

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枪钻

TRLG (ø12 – ø30 mm)

• 用于枪钻机床

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实际案例

案例 #1

热交换器行业

零件:	管板
材料:	SUS304 / X5CrNi18-9
钻头:	MCTR20.00XM32-10
刀片:	TOHT090305R-NDL
材质:	AH725
加工条件:	Vc = 80 (m/min) f = 0.04 (mm/rev) Vf = 53 (mm/min) H = 200 (mm) 冷却方式: 冷却液机床: 卧式加工中心

案例 #2

模具行业

零件:	塑料模具
材料:	SKD61 / X40CrMoV5-1 (45 HRC)
钻头:	TRLGCH18.00X1500-36A
刀片:	TOHT080305R-NDJ
材质:	AH725
加工条件:	Vc = 62 (m/min) f = 0.04 (mm/rev) Vf = 44 (mm/min) H = 700 (mm) 冷却方式: 冷却液机床: 卧式加工中心

案例 #3

汽车行业

零件:	轴
材料:	SCM420H
钻头:	MCTR12.00XM20-20
刀片:	LOGT060204R-NDJ
材质:	AH725
加工条件:	Vc = 150 (m/min) f = 0.13 (mm/rev) Vf = 517 (mm/min) øDc = 12 (mm) H = 233 (mm) 冷却方式: 冷却液机床: 立式加工中心

标准加工条件

ISO	Workpiece material	Priority	Chip-breaker	Cutting speed Vc (m/min)	Feed:f (mm/rev)
ISO	Workpiece material	Priority	Chip-breaker	Cutting speed Vc (m/min)	ø10 – ø11.8	ø12 – ø13.99	ø14 – ø18	ø18.01 – ø28	ø28.01 – ø40
	Low carbon steel (C < 0.3) SS400 / St42-1, SM490 / St52-3, S25C / C25, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.1	0.03 – 0.1	–
		First choice	NDJ/G	80 – 140	0.05 – 0.08	0.05 – 0.1	0.05 – 0.1	0.05 – 0.1	0.1 – 0.2
	Carbon steel (C > 0.3) S45C / C45, S55C / C55, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.1	0.03 – 0.12	–
	Carbon steel (C > 0.3) S45C / C45, S55C / C55, etc.	First choice	NDJ/G	80 – 140	0.05 – 0.14	0.05 – 0.16	0.05 – 0.16	0.05 – 0.2	0.1 – 0.2
	Low alloy steel (C < 0.3) SCM415, 18CrMo4, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.1	0.03 – 0.1	–
	Low alloy steel (C < 0.3) SCM415, 18CrMo4, etc.	First choice	NDJ/G	80 – 140	0.05 – 0.08	0.05 – 0.1	0.05 – 0.1	0.05 – 0.1	0.1 – 0.2
	Alloy steel (C > 0.3) SCM440 / 42CrMo4, SCr420 / 20Cr4, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.1	0.03 – 0.12	–
		First choice	NDJ/G	80 – 120	0.05 – 0.14	0.05 – 0.16	0.05 – 0.16	0.05 – 0.2	0.1 – 0.2
	Stainless steel (Austenitic) SUS304 / X5CrNi18-9, SUS316 / X5CrNiMo17-12-3, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.06	0.03 – 0.06	–
		First choice	NDJ/G	60 – 100	0.05 – 0.08	0.05 – 0.1	0.05 – 0.1	0.05 – 0.1	0.1 – 0.15
	Stainless steel (Martensitic, Ferritic) SUS430 / X6Cr17, SUS416 / X12CrS13, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.06	0.03 – 0.06	–
		First choice	NDJ/G	60 – 100	0.05 – 0.08	0.05 – 0.1	0.05 – 0.1	0.05 – 0.1	0.1 – 0.15
	Stainless steel (Precipitation hard- ening) SUS630 / X5CrNiCuNb16-4, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.06	0.03 – 0.06	–
		First choice	NDJ/G	60 – 100	0.05 – 0.08	0.05 – 0.1	0.05 – 0.1	0.05 – 0.1	0.1 – 0.15
	Grey cast iron FC250 / GG25 / 250, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.15	0.05 – 0.18	–
	Grey cast iron FC250 / GG25 / 250, etc.	First choice	NDJ/G	80 – 140	0.05 – 0.2	0.05 – 0.25	0.05 – 0.25	0.05 – 0.3	0.1 – 0.3
	Ductile cast iron FCD700 / 700-2, etc.	For low feed machines	NDL	50 – 100	–	–	0.03 – 0.15	0.05 – 0.18	–
	Ductile cast iron FCD700 / 700-2, etc.	First choice	NDJ/G	80 – 140	0.05 – 0.2	0.05 – 0.25	0.05 – 0.25	0.05 – 0.3	0.1 – 0.3
	Aluminium alloys	For low feed machines	NDL	80 – 160	–	–	0.03 – 0.15	0.03 – 0.15	–
	Aluminium alloys	First choice	NDJ/G	100 – 200	0.05 – 0.18	0.05 – 0.2	0.05 – 0.2	0.05 – 0.2	0.1 – 0.25
	Heat-resistant alloys Inconel 718, etc.	For low feed machines	NDL	20 – 50	–	–	0.03 – 0.06	0.03 – 0.08	–
	Heat-resistant alloys Inconel 718, etc.	First choice	NDJ/G	20 – 50	0.04 – 0.06	0.04 – 0.08	0.04 – 0.08	0.04 – 0.1	0.06 – 0.13
	Titanium alloys Ti-6Al-4V, etc.	For low feed machines	NDL	30 – 60	–	–	0.03 – 0.1	0.03 – 0.12	–
	Titanium alloys Ti-6Al-4V, etc.	First choice	NDJ/G	30 – 60	0.04 – 0.1	0.05 – 0.13	0.05 – 0.13	0.05 – 0.15	0.1 – 0.18
	Hardened steel ≥ 40HRC	For low feed machines	NDL	40 – 100	–	–	0.03 – 0.08	0.03 – 0.08	–
	Hardened steel ≥ 40HRC	First choice	NDJ/G	50 – 100	0.04 – 0.06	0.04 – 0.08	0.04 – 0.08	0.04 – 0.1	0.06 – 0.13