The most efficient multi-functional tool for face grooving, and turning operations
Unique self-clamping system increases tool rigidity, resulting in excellent performance with high machining conditions
Applications & Features
Applications
Features
1. Unique insert clamping
• Easy indexing with highly reliable insert fixation.
• High stability against side force.
• Smooth chip flow in the groove due to the simple structure.
2. Face blade and tool block
• Adjustable overhang (Max. length = 65 mm)
• Easy setting with engraved scale.
• Excellent performance in grooving and turning with high productivity.
• Blade’s high rigidity due to its tall dimension (h2 > h1) allows deep face grooving.
3. CHP type toolholders for high-pressure coolant
• The coolant is directed to the cutting edge, resulting in improved chip control and long tool life.
Inserts & Grades
Inserts
ETX Single-ended inserts for face grooving and turning (Cutting width 4, 5, 6 mm)
- Optimized protrusion smoothly controls chips in grooving and turning
EGM Single-ended inserts for grooving and parting (Cutting width 4 mm)
- Deep dimple makes chips narrower than the groove width for easy evacuation
- Straight cutting edge makes the bottom of the machined groove flat
Grades
AH725
- P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
- Good balance between wear and chipping resistance
- Suitable for machining steel and stainless steel under general cutting conditions
Toolholders
Grooving & Parting
EasyMulti-Cut Toolholders for Face Grooving
Unique self-clamping system increases tool rigidity
Other
EasyMulti-Cut Tool Blocks for Face Grooving
Unique self-clamping system increases tool rigidity
Practical examples
Example #1
General Engineering
Part: | Puncher part |
Material: | SCM435 / 34CrMo4 |
Toolholder: | CTBU25-055-6-CHP + EFPR-6-045055 |
Insert: | ETX6-040 |
Grade: | AH725 |
Cutting conditions: | Vc = 65 (m/min) f = 0.07 (mm/rev) W = 6 (mm) ar = 53 (mm) Application: Face grooving Coolant: Wet |
Example #2
General Engineering
Part: | Endcap |
Material: | S45C / C45 |
Toolholder: | CTBU25-030-4-CHP + EFPR-4-030035 |
Insert: | ETX4-040 |
Grade: | AH725 |
Cutting conditions: | Vc = 100 (m/min) f = 0.1 (mm/rev) W = 4 (mm) ar = 50 (mm) Application: Face grooving Coolant: Wet |
Standard cutting conditions
ISO | Workpiece materials | Hardness | Grades | Chip-breaker | Cutting speed Vc (m/min) |
---|---|---|---|---|---|
Low carbon steel (C15, C20, etc.) |
– 300HB | AH725 | ETX | 80 – 180 | |
– 300HB | AH725 | EGM | 80 – 180 | ||
Carbon steel, Alloy steel (C55, 42CrMoS4, etc.) |
– 300HB | AH725 | ETX | 80 – 180 | |
– 300HB | AH725 | EGM | 80 – 180 | ||
Prehardened steel (NAK80, PX5, etc.) |
– 300HB | AH725 | ETX | 80 – 180 | |
– 300HB | AH725 | EGM | 80 – 180 | ||
Stainless steel (X5CrNi18-9, X5CrNiMo17-12-2, etc) |
– | AH725 | ETX | 50 – 120 | |
– | AH725 | EGM | 50 – 120 |
For more information about this product, visit our online e-catalog or download the product report: