Applications & Fonctionnalités
Applications
Fonctionnalités
1. Rigidité de serrage élevée
Pour une durée de vie et une précision d’outil stables
2. Avantages de l’alimentation en liquide de refroidissement haute pression TungTurn-Jet
Durée de vie de l’outil fortement améliorée
3. Brise-copeaux pour le rainurage et le tournage
Plaquettes & Nuances
Plaquettes
Plaquettes TungCut pour le rainurage extérieur, le tournage et le tronçonnage
- CW = 1.0 – 8.0 mm (.039″ – .315″)
Plaquettes TungCut et TungShortCut pour le tronçonnage et le profilage
- CW = 1.85 – 8.0 mm (.073″ – .315″)
Plaquettes TungCut et TungShortCut pour le rainurage et le tournage intérieurs
- CW = 1.2 – 8.0 mm (.047″ – .315″)
Plaquettes TungCut pour le rainurage et le tournage de face
- CW = 1.2 – 8.0 mm (.047″ – .315″)
Plaquettes CBN TungCut pour le rainurage et le tournage
- CW = 2.0 – 5.0 mm (.079″ – .197″)
Nuances principales
AH7025
- P20 – P30 / M20 – M30 / S15 – S25
- Excellente résistance à l’usure et grande rigidité
- Premier choix pour le rainurage de divers matériaux
T9225
- P15 – P25
- Premier choix pour l’ébauche à la coupe moyenne
- Haute résistance à la rupture
BX360
- Convient pour l’usinage général des aciers trempés
Porte-outils
Rainurage & Tronçonnage
Porte-outils TungCut
Système multifonctionnel pour divers besoins de rainurage
Internal grooving & Turning
Porte-outils TungShortCut
Toolholder that accommodates downsized internal grooving insert
Autre
Blocs d’outils TungCut, tiges
Système multifonctionnel pour divers besoins de rainurage
Exemples pratiques
Exemple #1
Industrie Miniature / Electronique
Partie: | Encodeur annulaire |
Matériau: | SUM22L |
Porte-outil: | CTER2020-4T25 |
Plaquette: | DGM4-030 |
Nuance: | AH7025 |
Conditions de coupe: | Vc = 180 (m/min) f = 0.2 (mm/rev) CW = 4 (mm/min) CDX = 8 (mm) Application: séparation Liquide de refroidissement : avec |
Exemple #2
Ingénierie générale
Partie: | Carter d’engrenage |
Matériau: | SCM420 / 20Cr4 |
Porte-outil: | CTER2525-3T09 |
Plaquette: | DTX3-030 |
Nuance: | AH725 |
Conditions de coupe: | Vc = 120 (m/min) f = 0.15 (mm/rev) CW = 3 (mm) CDX = 7 (mm) Application: rainurage Liquide de refroidissement : avec |
Exemple #3
Ingénierie générale
Partie: | Valve |
Matériau: | SUS304 / X5CrNi18-9 |
Porte-outil: | CTIR25-3T05-D250 |
Plaquette: | DTX3-030 |
Nuance: | AH7025 |
Conditions de coupe: | Vc = 80 (m/min) f = 0.08 (mm/rev) CW = 3 (mm) CDX = 2.2 (mm) Application: rainurage Liquide de refroidissement : avec |
Conditions de coupe recommandées
External grooving, Turning, Undercutting, Parting-off
ISO | Workpiece material | Hardness | Priority | Grade | Cutting speed Vc (m/min) |
---|---|---|---|---|---|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 HB | First choice | AH7025, AH725 | 50 – 180 | |
< 300 HB | Wear resistance | T9225, AH8005 | 80 – 300 | ||
< 300 HB | Impact resistance | GH130 | 50 – 120 | ||
< 300 HB | Surface quality | NS9530 | 80 – 220 | ||
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 HB | First choice | AH7025, AH725 | 50 – 120 | |
< 200 HB | Wear resistance | AH8005 | 50 – 120 | ||
< 200 HB | Impact resistance | GH130 | 50 – 120 | ||
Grey cast iron FC250, etc. 250, etc. |
– | First choice | T515, AH7025 | 50 – 180 | |
– | Impact resistance | GH130 | 50 – 180 | ||
Ductile cast iron FCD450, etc. 450-10S, etc. |
– | First choice | T515, AH7025 | 50 – 120 | |
– | Impact resistance | GH130 | 50 – 120 | ||
Aluminium alloys Si < 12% |
– | First choice | TH10 | 100 – 500 | |
– | First choice | KS05F | 100 – 600 | ||
Superalloys Inconel718, etc. |
< HRC 40 | First choice | AH8005 | 20 – 80 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 60 | ||
Titanium alloys Ti-6Al-4V, etc. |
< HRC 40 | First choice | KS05F | 20 – 80 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 80 | ||
Hardened steel SCM435, SUJ2, etc. 34CrMo4, B1, etc. |
> HRC 50 | First choice | BX360 | 80 – 150 |
Internal grooving, Face grooving
ISO | Workpiece material | Hardness | Priority | Grade | Cutting speed Vc (m/min) |
---|---|---|---|---|---|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 HB | First choice | AH7025, AH725 | 50 – 140 | |
< 300 HB | Wear resistance | T9225, AH8005 | 80 – 240 | ||
< 300 HB | Impact resistance | AH6235, GH130 | 50 – 100 | ||
< 300 HB | Surface quality | NS9530 | 80 – 180 | ||
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 HB | First choice | AH7025, AH725 | 50 – 100 | |
< 200 HB | Wear resistance | AH8005 | 50 – 100 | ||
< 200 HB | Impact resistance | AH6235, GH130 | 50 – 100 | ||
Grey cast iron FC250, etc. 250, etc. |
– | First choice | T515, AH8005 | 50 – 140 | |
– | Impact resistance | AH6235, GH130 | 50 – 140 | ||
Ductile cast iron FCD450, etc. 450-10S, etc. |
– | First choice | T515, AH8005 | 50 – 100 | |
– | Impact resistance | AH6235, GH130 | 50 – 100 | ||
Aluminium alloys Si < 12% |
– | First choice | TH10 | 100 – 400 | |
– | First choice | KS05F | 100 – 480 | ||
Superalloys Inconel718, etc. |
< HRC 40 | First choice | AH8005 | 20 – 60 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 40 | ||
Titanium alloys Ti-6Al-4V, etc. |
< HRC 40 | First choice | KS05F | 20 – 60 | |
< HRC 40 | Impact resistance | AH7025, AH725 | 20 – 60 | ||
Hardened steel SCM435, SUJ2, etc. 34CrMo4, B1, etc. |
> HRC 50 | First choice | BXA20, BX360 | 80 – 120 |
New 1.2 mm wide parting-off inserts
ISO | Workpiece material | Grade |
Cutting speed Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Steel C45, 34CrMo4, etc. |
AH725 | 50 – 200 | 0.01 – 0.05 | |
Stainless steel X10CrNiS18-9, etc. |
AH725 | 50 – 200 | 0.01 – 0.05 | |
Titanium alloys Ti-6Al-4V, etc. |
AH725 | 30 – 80 | 0.01 – 0.05 |
Profile turning inserts with 35° nose angle
ISO | Workpiece materials | Grade | Cutting speed Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Low carbon steels S15C, SS400, etc. C15E4, E275A, etc. |
AH7025 | 50 – 180 | 0.05 – 0.3 | |
Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc. |
AH7025 | 50 – 180 | 0.05 – 0.3 | |
Free cutting steels SUH22, SUH23, etc. |
AH7025 | 50 – 180 | 0.05 – 0.3 | |
Stainless steels SUS304, X5CrNi18-9, etc. |
AH7025 | 50 – 120 | 0.05 – 0.3 | |
Grey cast iron FC250, etc. 250, etc. |
AH7025 | 50 – 180 | 0.05 – 0.3 | |
Ductile cast iron FCD450, etc. 450-10S, etc. |
AH7025 | 50 – 120 | 0.05 – 0.3 | |
Titanium alloys Ti-6AI-4V, etc. |
AH7025 | 20 – 80 | 0.05 – 0.3 | |
Superalloys Inconel718, etc. |
AH7025 | 20 – 80 | 0.05 – 0.3 |
TungShortCut
DGS*S, DTR*S
ISO | Workpiece material | Hardness | Grade | Cutting speed Vc (m/min) |
---|---|---|---|---|
Steel S45C, SCM435, etc. C45, 34CrMo4, etc. |
< 300 HB | AH7025 | 50 – 180 | |
Stainless steel SUS303, SUS304, etc. X10CrNiS18-9, X5CrNi18-9, etc. |
< 200 HB | AH7025 | 50 – 120 | |
Gray cast iron FC250, etc. 250, etc. |
– | AH7025 | 50 – 180 | |
Ductile cast irons FCD450, etc. 450-10S, etc. |
– | AH7025 | 50 – 120 | |
Superalloys Inconel718, etc. |
< HRC 40 | AH7025 | 20 – 60 | |
Titanium alloys Ti-6Al-4V, etc. |
< HRC 40 | AH7025 | 20 – 80 |
STV*S
ISO | Workpiece materials | Grade | Cutting speed Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Low carbon steels S15C, SS400, etc. C15E4, E275A, etc. |
AH725 | 50 – 180 | 0.05 – 0.1 | |
Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc. |
AH725 | 50 – 180 | 0.05 – 0.1 | |
Free cutting steels SUH22, SUH23, etc. |
AH725 | 50 – 180 | 0.05 – 0.1 | |
Stainless steels SUS304, etc. X5CrNi18-9, etc. |
AH725 | 50 – 120 | 0.05 – 0.1 | |
Grey cast iron FC250, etc. 250, etc. |
AH725 | 50 – 180 | 0.05 – 0.1 | |
Ductile cast iron FCD450, etc. 450-10S, etc. |
AH725 | 50 – 120 | 0.05 – 0.1 | |
Superalloys Inconel718, etc. |
AH725 | 20 – 80 | 0.05 – 0.1 | |
Titanium alloys Ti-6AI-4V, etc. |
AH725 | 20 – 80 | 0.05 – 0.1 |
Pour plus d’informations sur ce produit, visitez notre e-catalogue en ligne ou téléchargez le rapport produit :
e-Catalog
- Main product report_No. 391-G
- Expansion CBN insert_No. 391S1-FR
- Expansion AH8005 and KS05F grades_No. 391S2-FR
- Expansion TungFeed-Blade tool holder_No. 391S3-G
- Expansion OD and face grooving modular adapter_No. 391S4-FR
- Expansion inch size inserts_No. 391S5-FR
- Expansion 1.2mm insert and Side Clamp toolholder_No. 391S6-G
- Expansion CBN-tipped STH inserts_No. 391S7-F
- Expansion TungShortCut_No. 391S8-G
- Expansion STX inserts_No. 391S9-G
- Expansion DTV inserts_No. 391S10-G
- Expansion TungCut and AddInternalCut heads _No. 517S5-G(BoreMeister)