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SpinJet

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Tungaloy spinJet tooling

Broche compacte à grande vitesse entrainée par liquide de refroidissement

Productivité quadruple grâce aux broches qui tournent à grande vitesse avec la pression du liquide de refroidissement

Fonctionnalités

1. Broche HSM entrainée par liquide de refroidissement pour une productivité élevée avec des outils de petit diamètre sur des machines à régime limité

• SpinJet utilise l’alimentation en liquide de refroidissement existante de la machine-outil, entrainée par une pompe haute pression comme source d’énergie pour faire tourner une turbine à grande vitesse
• Un puissant jet de liquide de refroidissement prolonge la durée de vie de l’outil et la stabilité de l’usinage

 

2. Economie d’énergie

• Les outils ne tournent qu’avec la pression du liquide de refroidissement et la broche de la machine est inactive lorsque SpinJet est en marche
Remarque : la broche principale de la machine doit être immobile lorsque la broche SpinJet est montée sur la machine

3. Système de surveillance RPM sans fil

• SpinJet est équipé d’un système d’affichage de vitesse en ligne et surveille la vitesse de rotation réelle de l’outil de coupe pendant l’usinage

Supports & Accessoires

Supports

Supports SpinJet

Accessoires

Accessoires SpinJet

Exemples pratiques

Exemple #1

Ingénierie générale

Partie: Parties machine
Matériau: SUS303 / X10CrNiS18-9 (25HRC)
Support: TJSGJETST20
Fraise à embout : TEB010A2-015/12C4M45 (ø1.0, z = 2)
Nuance : AH750
Conditions de coupe : Vc = 120 (m/min)
n = 45,600 (RPM)
fz = 0.016 (mm/t)
ap = 0.01 (mm)
ae = 1 (mm)
Application: rainurage
Liquide de refroidissement : avec
Machine: Vertical M/C, BT30
Exemple #2

Industrie moules et matrices 

Partie: Electrode
Matériau: C1100
Support: TJSGJETST20
Fraise à embout: TEB010A2-015/12C4M45 (ø1.0, z = 2)
Nuance: AH750
Conditions de coupe: Vc = 95 (m/min)
n = 40,000 (RPM)
fz = 0.025 (mm/t)
ap = 0.04 (mm)
ae = 0.04 (mm)
Application: Profilage
Liquide de refroidissement : avec
Machine: Vertical M/C, BT30
Exemple #3

Industrie médicale

Partie: Equipement médical
Matériau: Alliages titane
Support: TJSGJETER32
Fraise à embout: TEB010A2-015/12C4M45 (ø1.0, z = 2)
Nuance: AH750
Conditions de coupe: Vc = 80 (m/min)
n = 35,000 (RPM)
fz = 0.03 (mm/t)
ap = 0.03 (mm)
ae = 0.05 (mm)
Application: Profilage
Liquide de refroidissement : avec
Machine: Vertical M/C, BT30

Standard cutting conditions

TJS M00
ISO Workpiece material Tool Application Tool diameter
DC (mm)		 Coolant pressure
(MPa)		 Spindle speed
n (min-1)		 Width of cut
ae (mm)		 Depth of cut
ap (mm)		 Feed per tooth
fz (mm/t)
Alloy steel
35 HRC		 Drill Drilling 0.5 1.5 18,000 – – 0.007
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
1 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
2 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
Ball type
endmill		 Profiling 1 1.5 18,000 – 0.05 0.003
2 23,000 – 0.05 0.003
3 31,000 – 0.05 0.003
4 40,000 – 0.05 0.003
2 1.5 18,000 – 0.08 0.004
2 23,000 – 0.08 0.004
3 31,000 – 0.08 0.004
4 40,000 – 0.08 0.004
3 1.5 18,000 – 0.1 0.006
2 23,000 – 0.1 0.006
3 31,000 – 0.1 0.006
4 40,000 – 0.1 0.006
Endmill Slotting 1 1.5 18,000 1 0.1 0.006
2 23,000 1 0.1 0.006
3 31,000 1 0.1 0.006
4 40,000 1 0.15 0.006
2 1.5 18,000 2 0.12 0.01
2 23,000 2 0.12 0.01
3 31,000 2 0.14 0.01
4 40,000 2 0.14 0.01
3 1.5 18,000 3 0.12 0.01
2 23,000 3 0.12 0.01
3 31,000 3 0.12 0.01
4 40,000 3 0.15 0.01
Shouldering 2 1.5 18,000 0.5 0.5 0.002
2 23,000 0.5 0.5 0.014
3 31,000 0.5 0.5 0.017
4 40,000 0.5 0.5 0.018
Stainless steel
180 – 250 HB		 Drill Drilling 0.5 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.015
4 40,000 – – 0.015
1 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.015
4 40,000 – – 0.015
2 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.015
4 40,000 – – 0.015
Endmill Slotting 1 1.5 18,000 1 0.1 0.015
2 23,000 1 0.1 0.015
3 31,000 1 0.15 0.015
4 40,000 1 0.15 0.015
2 1.5 18,000 2 0.15 0.015
2 23,000 2 0.15 0.015
3 31,000 2 0.15 0.015
4 40,000 2 0.2 0.015
Shouldering 2 1.5 18,000 0.35 0.15 0.02
2 23,000 0.35 0.15 0.02
3 31,000 0.4 0.15 0.02
4 40,000 0.5 0.18 0.025
Aluminium alloy
80 – 160 HB		 Drill Drilling 0.5 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
1 1.5 18,000 – – 0.01
2 23,000 – – 0.01
3 31,000 – – 0.01
4 40,000 – – 0.01
2 1.5 18,000 – – 0.015
2 23,000 – – 0.015
3 31,000 – – 0.017
4 40,000 – – 0.018
Ball type
endmill		 Profiling 1 1.5 18,000 – 0.05 0.003
2 23,000 – 0.05 0.003
3 31,000 – 0.05 0.003
4 40,000 – 0.13 0.003
2 1.5 18,000 – 0.08 0.004
2 23,000 – 0.08 0.004
3 31,000 – 0.08 0.004
4 40,000 – 0.15 0.004
3 1.5 18,000 – 0.08 0.006
2 23,000 – 0.09 0.006
3 31,000 – 0.09 0.006
4 40,000 – 0.15 0.006
Endmill Slotting 1 1.5 18,000 1 0.1 0.025
2 23,000 1 0.1 0.025
3 31,000 1 0.15 0.025
4 40,000 1 0.15 0.025
2 1.5 18,000 2 0.2 0.025
2 23,000 2 0.2 0.025
3 31,000 2 0.2 0.025
4 40,000 2 0.2 0.025
Shouldering 2 1.5 18,000 0.5 0.25 0.02
2 23,000 0.5 0.25 0.02
3 31,000 0.5 0.5 0.02
4 40,000 0.5 0.5 0.025
TJS M90
ISO Workpiece material Tool Application Tool diameter
DC (mm)		 Coolant pressure
(MPa)		 Spindle speed
n (min-1)		 Width of cut
ae (mm)		 Depth of cut
ap (mm)		 Feed per tooth
fz (mm/t)
Pre-hardened steel
35 HRC		 Drill Drilling 0.5 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
1 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
2 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
Ball type
endmill		 Profiling 1 2 35,000 – 0.05 0.003
3 44,000 – 0.05 0.003
4 53,000 – 0.05 0.003
2 2 35,000 – 0.08 0.004
3 44,000 – 0.08 0.004
4 53,000 – 0.08 0.004
3 2 35,000 – 0.1 0.006
3 44,000 – 0.1 0.006
4 53,000 – 0.1 0.006
Endmill Slotting 0.5 2 35,000 0.5 0.05 0.006
3 44,000 0.5 0.05 0.006
4 53,000 0.5 0.05 0.006
1 2 35,000 1 0.1 0.006
3 44,000 1 0.1 0.006
4 53,000 1 0.15 0.006
2 2 35,000 2 0.12 0.01
3 44,000 2 0.14 0.01
4 53,000 2 0.14 0.01
3 2 35,000 3 0.12 0.01
3 44,000 3 0.12 0.01
4 53,000 3 0.15 0.01
Shouldering 2 2 35,000 0.5 0.5 0.001
3 44,000 0.5 0.5 0.017
4 53,000 0.5 0.5 0.018
Stainless steel
SUS316
35 HRC		 Drill Drilling 0.5 2 35,000 – – 0.015
3 44,000 – – 0.015
4 53,000 – – 0.015
1 2 35,000 – – 0.015
3 44,000 – – 0.015
4 53,000 – – 0.015
2 2 35,000 – – 0.015
3 44,000 – – 0.015
4 53,000 – – 0.015
Endmill Slotting 1 2 35,000 1 0.1 0.015
3 44,000 1 0.15 0.015
4 53,000 1 0.15 0.015
2 2 35,000 2 0.15 0.015
3 44,000 2 0.15 0.015
4 53,000 2 0.2 0.015
Shouldering 2 2 35,000 0.35 0.15 0.02
3 44,000 0.4 0.15 0.02
4 53,000 0.5 0.18 0.025
Aluminium alloy
ADC12
28 HRC		 Drill Drilling 0.5 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
1 2 35,000 – – 0.01
3 44,000 – – 0.01
4 53,000 – – 0.01
2 2 35,000 – – 0.015
3 44,000 – – 0.017
4 53,000 – – 0.018
Ball type
endmill		 Profiling 1 2 35,000 – 0.05 0.003
3 44,000 – 0.05 0.003
4 53,000 – 0.13 0.003
2 2 35,000 – 0.08 0.004
3 44,000 – 0.08 0.004
4 53,000 – 0.15 0.004
3 2 35,000 – 0.08 0.006
3 44,000 – 0.09 0.006
4 53,000 – 0.15 0.006
Endmill Slotting 0.5 2 35,000 0.5 0.1 0.02
3 44,000 0.5 0.12 0.02
4 53,000 0.5 0.15 0.02
1 2 35,000 1 0.1 0.025
3 44,000 1 0.15 0.025
4 53,000 1 0.15 0.025
2 2 35,000 2 0.2 0.025
3 44,000 2 0.2 0.025
4 53,000 2 0.2 0.025
Shouldering 2 2 35,000 0.5 0.25 0.02
3 44,000 0.5 0.5 0.02
4 53,000 0.5 0.5 0.025
Tool steel
SKD61
58 HRC		 Ball type
endmill		 Profiling 1 2 35,000 – 0.05 0.005
3 44,000 – 0.05 0.005
4 53,000 – 0.05 0.005
2 2 35,000 – 0.07 0.006
3 44,000 – 0.08 0.006
4 53,000 – 0.08 0.006
3 2 35,000 – 0.08 0.006
3 44,000 – 0.1 0.006
4 53,000 – 0.1 0.006

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