SolidDrill (DSW, DSM)

product_Holemaking_Holemaking_SolidDrill

Foret en carbure monobloc revêtu pour une excellente stabilité

La géométrie de la nuance de forage idéales offrent des performances exceptionnelles dans une large gamme d’applications de forage.

Applications & Fonctionnalités

DrillingSmall-diameter drillingCoolant hole

1. Nouvelle nuance revêtue avec une résistance à l’usure hautement améliorée

• Nouvelle nuance de carbure revêtu à haut niveau de polyvalence. Nuance parfaite pour une durée de vie stable et longue sur une large gamme de matériaux

2. L’arête de coupe innovante offre un perçage fiable

• La forme non conventionnelle des arêtes réduit les forces de coupe et améliore la force d’adhérence du revêtement pour éviter la rupture soudaine des arêtes.

3. Style de tige standard mondial – Standardisé avec DIN6535-Form HA

• Seulement 6 diamètres de tige disponibles – ø6, ø8, ø10, ø12, ø14, ø16 mm. Cela réduit le nombre de pinces nécessaires.

1. Variété de dimensions et L/D

• Permet de percer des trous profonds jusqu’à 5 à 15 fois le diamètre du foret.
• Disponible en articles standard de ø0.1 to ø3.0 mm in 0.01 mm. Les diamètres de tige sont tous unifiés à ø3 mm.

2. Forets centraux pour l’usinage du trou de guidage

• Le type DSM-CP140 a un angle de pointe de 140° qui peut efficacement empêcher l’arête de coupe de s’écailler
• Le type DSM-CP90 type, qui a un angle de pointe de 90° peut également être utilisé pour le chanfreinage de l’embouchure du trou.

Corps d'outils & Nuances

Corps de foret

DSW-DI (ø3 – ø12 mm)

  • Avec trou de liquide de refroidissement

DSW-DE (ø3 – ø12 mm)

  • Sans trou de liquide de refroidissement. Type économique

DSW-CI (ø3 – ø10 mm)

  • Cylindrical shank, with coolant holes

DSM (ø0.1 – ø3 mm)

  • Petit diamètre. Foret carbure monobloc, L/D (ULDR) = 5 – 15

DSM-CP (ø3 mm)

  • Forets pour trou central
Nuances principales

AH725

  • P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
  • Bel équilibre entre résistance à l’usure et à l’écaillage
  • Convient pour l’usinage des aciers et des aciers inoxydables dans des conditions de coupe générale

YH170

  • P20 – P35 / M20 – M35
  • Haute résistance à l’usure et à la rupture
  • Conçu pour percer les aciers au carbone et les aciers inoxydables

YH180

  • High wear resistance
  • Designed for drilling carbon steel and stainless steel

Exemples pratiques

Partie:  Parties machine
Matériau: C55  (ISO) 
Corps de foret: DSW103-040-12DE3
Diamètre du trou: øDc = 10.3 (mm)
Nuance: AH725
Conditions de coupe: Vc = 50 (m/min)
f = 0.3 (mm/rev)
H = 24 (mm)
Liquide de refroidissement : avec (externe)
Machine: Horizontal MC

Conditions de coupe standards

DSW-DE (External supply)
ISO Workpiece material Brinell hardness
(HB)
Cutting speedVc (m/min) Feed: f (mm/rev)
ø3 – ø6 ø6 – ø10 ø10 – ø16 ø3 – ø6 ø6 – ø10 ø10 – ø12
Low carbon steels (C < 0.3)
SS400, SM490, S25C, etc.
C15E4, E275A, E355D, etc.
– 180 40 – 100 60 – 120 60 – 130 0.15 – 0.3 0.15 – 0.35 0.2 – 0.5
Carbon steels (C > 0.3)
S45C, S55C, , etc.
C45, C55, etc.
180 – 300 40 – 90 50 – 120 60 – 130 0.15 – 0.3 0.15 – 0.35 0.2 – 0.4
High alloy steels
SCM440, etc.
42CrMo4, etc.
250 – 350 40 – 80 50 – 100 50 – 100 0.1 – 0.2 0.15 – 0.3 0.15 – 0.35
Stainless steels
SUS304, etc.
X5CrNi18-9, etc.
– 200 20 – 40 30 – 50 30 – 60 0.05 – 0.2 0.1 – 0.25 0.1 – 0.3
Grey cast irons
FC300, etc.
250, etc.
– 200 40 – 90 50 – 95 50 – 100 0.15 – 0.3 0.2 – 0.4 0.2 – 0.5
Ductile cast irons
FCD450, etc.
450-10S, etc.
– 300 30 – 80 40 – 90 45 – 90 0.1 – 0.3 0.2 – 0.4 0.2 – 0.4
Aluminium alloys
ADC12, etc.
AlSi11Cu3, etc.
40 – 90 50 – 100 50 – 100 0.15 – 0.3 0.2 – 0.4 0.2 – 0.5
Titanium alloys
Ti-6Al-4V, etc.
20 – 40 20 – 40 20 – 40 0.1 – 0.2 0.15 – 0.25 0.15 – 0.4
Heat-resistant alloys, Inconel
Inconel 718, etc.
250 – 10 – 30 10 – 30 10 – 30 0.03 – 0.07 0.05 – 0.1 0.07 – 0.12
High hardened steels
SKD11, etc.
X153CrMoV12, etc.
– 40HRC 20 – 40 20 – 40 20 – 40 0.05 – 0.15 0.05 – 0.15 0.05 – 0.2
  • The cutting parameters shown in the table are merely a starting guideline for general machining. Values should be varied depending on the power or rigidity of the machine to be used. Optimum conditions should be selected depending on the actual chip control or damage on edges.
  • When using the smaller diameter tools in each range, set the feed “f” to the lower recommended values.
  • The coolant supply is critical for the provision of stable machining conditions and enhanced tool life. A large coolant volume should be supplied, especially when drilling difficult-to-cut materials.
  • When drilling stainless steel with low machinability such as austenitic stainless steel with a depth deeper than L/D = 3, a pecking cycle or internal coolant supply is recommended.
DSW-DI (Internal supply)
ISO Workpiece material Brinell hardness
(HB)
Cutting speedVc (m/min) Feed: f (mm/rev)
ø3 – ø6 ø6 – ø10 ø10 – ø16 ø3 – ø6 ø6 – ø10 ø10 – ø12
Low carbon steels (C < 0.3)
SS400, SM490, S25C, etc.
C15E4, E275A, E355D, etc.
– 180 70 – 140 80 – 160 90 – 190 0.15 – 0.3 0.15 – 0.35 0.2 – 0.5
Carbon steels (C > 0.3)
S45C, S55C, , etc.
C45, C55, etc.
180 – 300 50 – 130 70 – 160 80 – 170 0.15 – 0.3 0.15 – 0.35 0.2 – 0.4
High alloy steels
SCM440, etc.
42CrMo4, etc.
250 – 350 40 – 100 60 – 140 60 – 160 0.1 – 0.2 0.15 – 0.3 0.15 – 0.35
Stainless steels
SUS304, etc.
X5CrNi18-9, etc.
– 200 25 – 75 50 – 100 50 – 120 0.05 – 0.2 0.1 – 0.25 0.1 – 0.3
Grey cast irons
FC300, etc.
250, etc.
– 200 80 – 140 100 – 160 100 – 180 0.15 – 0.3 0.2 – 0.4 0.2 – 0.45
Ductile cast irons
FCD450, etc.
450-10S, etc.
– 300 70 – 140 80 – 150 80 – 170 0.1 – 0.3 0.2 – 0.4 0.2 – 0.45
Aluminium alloys
ADC12, etc.
AlSi11Cu3, etc.
60 – 200 60 – 200 60 – 200 0.15 – 0.3 0.2 – 0.4 0.2 – 0.5
Titanium alloys
Ti-6Al-4V, etc.
20 – 60 30 – 80 30 – 80 0.1 – 0.2 0.1 – 0.25 0.15 – 0.4
Heat-resistant alloys, Inconel
Inconel 718, etc.
250 – 10 – 30 10 – 40 10 – 40 0.03 – 0.07 0.05 – 0.1 0.07 – 0.15
High hardened steels
SKD11, etc.
X153CrMoV12, etc.
– 40HRC 20 – 50 30 – 60 30 – 60 0.05 – 0.15 0.05 – 0.15 0.05 – 0.2
  • The cutting parameters shown in the table are merely a starting guideline for general machining. Values should be varied depending on the power or rigidity of the machine to be used. Optimum conditions should be selected depending on the actual chip control or damage on edges.
  • When using the smaller diameter tools in each range, set the feed “f” to the lower recommended values.
  • Oil holes that become blocked may cause drill breakages. A fi lter to prevent the circulation of chips must be used on the coolant supply system.
DSW-CI (16xD, 20xD)
ISO Workpiece material Cutting speed
Vc (m/min)
Feed: f (mm/rev)
Tool diameter: DC (mm)
ø3 – ø5 ø5.1 – ø8 ø8.1 – ø10
Low carbon steels (C < 0.3)
SS400, SM490, S25C, etc.
C15E4, E275A, E355D, etc.
70 – 90 0.1 – 0.18 0.1 – 0.2 0.1 – 0.25
High carbon steels (C > 0.3)
S45C, S55C, etc.
C45, C55, etc.
70 – 90 0.1 – 0.18 0.1 – 0.2 0.1 – 0.25
Low alloy steels
SCM415, etc.
18CrMo4, etc.
70 – 90 0.1 – 0.18 0.1 – 0.2 0.1 – 0.25
Alloy steels
SCM440, SCr420, etc.
42CrMo4, 20Cr4, etc.
75 – 85 0.08 – 0.14 0.08 – 0.18 0.12 – 0.2
Stainless steels
SUS304, SUS316, etc.
X5CrNi18-9,
X5CrNiMo17-12-2, etc.
55 – 65 0.04 – 0.12 0.08 – 0.16 0.1 – 0.18
Grey cast irons
FC250, etc.
GG25, etc.
80 – 100 0.14 – 0.24 0.16 – 0.26 0.18 – 0.3
Ductile cast irons
FCD700, etc.
GGG70, etc.
80 – 100 0.14 – 0.24 0.16 – 0.26 0.18 – 0.3
Titanium alloys
Ti-6Al-4V, etc.
35 – 45 0.06 – 0.12 0.08 – 0.16 0.1 – 0.18
Nickel-based alloys 30 – 40 0.06 – 0.12 0.08 – 0.16 0.1 – 0.18
DSW-CI (30xD)
ISO Workpiece material Cutting speed
Vc (m/min)
Feed: f (mm/rev)
Tool diameter: DC (mm)
ø3 – ø5 ø5.1 – ø8 ø8.1 – ø10
Low carbon steels (C < 0.3)
SS400, SM490, S25C, etc.
C15E4, E275A, E355D, etc.
70 – 90 0.08 – 0.11 0.12 – 0.17 0.1 – 0.22
High carbon steels (C > 0.3)
S45C, S55C, etc.
C45, C55, etc.
70 – 90 0.08 – 0.11 0.12 – 0.17 0.1 – 0.22
Low alloy steels
SCM415, etc.
18CrMo4, etc.
70 – 90 0.08 – 0.11 0.12 – 0.17 0.1 – 0.22
Alloy steels
SCM440, SCr420, etc.
42CrMo4, 20Cr4, etc.
75 – 85 0.06 – 0.09 0.08 – 0.14 0.1 – 0.18
Stainless steels
SUS304, SUS316, etc.
X5CrNi18-9,
X5CrNiMo17-12-2, etc.
55 – 65 0.04 – 0.1 0.08 – 0.14 0.1 – 0.16
Grey cast irons
FC250, etc.
GG25, etc.
80 – 100 0.14 – 0.22 0.16 – 0.26 0.18 – 0.25
Ductile cast irons
FCD700, etc.
GGG70, etc.
80 – 100 0.14 – 0.22 0.16 – 0.24 0.18 – 0.25
Titanium alloys
Ti-6Al-4V, etc.
35 – 45 0.06 – 0.1 0.08 – 0.12 0.1 – 0.13
Nickel-based alloys 30 – 40 0.06 – 0.1 0.08 – 0.12 0.08 – 0.13
DSM
ISO Workpiece material Hardness Cutting speedVc (m/min) Feed: f (mm/rev)
ø0.1 – ø0.3 ø0.31 – ø0.5 ø0.51 – ø3 ø0.1 – ø0.3 ø0.31 – ø0.5 ø0.51 – ø1 ø1.01 – ø2 ø2.01 – ø3
Carbon steels,
Alloy steels
– 300HB 5 – 20 15 – 30 25 – 60 0.001 – 0.004 0.002 – 0.01 0.005 – 0.05 0.03 – 0.09 0.05 – 0.1
Stainless steels – 200HB 2 – 12 6 – 18 10 – 20 0.0005 – 0.004 0.002 – 0.008 0.005 – 0.03 0.01 – 0.04 0.02 – 0.05
Grey cast irons 150 – 250HB 5 – 15 10 – 25 20 – 50 0.0005 – 0.004 0.002 – 0.012 0.005 – 0.03 0.01 – 0.06 0.03 – 0.12
Ductile cast irons 150 – 250HB 5 – 15 10 – 25 20 – 50 0.001 – 0.003 0.002 – 0.01 0.005 – 0.02 0.01 – 0.05 0.03 – 0.1
Aluminium alloys 10 – 20 10 – 30 20 – 50 0.001 – 0.01 0.005 – 0.03 0.01 – 0.05 0.04 – 0.15 0.06 – 0.2
Copper / Brass 10 – 20 10 – 30 20 – 50 0.001 – 0.01 0.005 – 0.03 0.01 – 0.05 0.04 – 0.15 0.06 – 0.2
Heat-resistant alloys – 40HRC 2 – 6 5 – 10 8 – 20 0.0005 – 0.003 0.002 – 0.004 0.002 – 0.004 0.002 – 0.004
High hardened steels – 50HRC 4 – 8 6 – 10 6 – 16 0.0005 – 0.002 0.001 – 0.005 0.005 – 0.02 0.01 – 0.03 0.02 – 0.06

※ Not recommended

  • When the drilling depth is deeper than L/D = 5, use drill pecking every 10 to 50% of the drill diameter.
  • The above cutting conditions are applied to when a water soluble cutting fluid is used. For drilling a hole smaller than ø0. 3 mm, use of a starting drill is recommended.
  • When setting the drill, the drill runout should be within 0.002 mm on the taper. (Especially for the drill diameter smaller than ø0.5 mm)
DSM-CP
ISO Workpiece material Hardness Cutting speedVc (m/min) Feed: f (mm/rev)
DSM-CP90 DSM-CP140
Carbon, Mild and Alloy steels – 300HB 30 – 80 0.01 – 0.06 0.03 – 0.08
Stainless steels – 200HB 15 – 40 0.01 – 0.03 0.02 – 0.06
Grey and ductile cast irons 150 – 250HB 30 – 80 0.02 – 0.06 0.05 – 0.1
Aluminium alloys 60 – 120 0.02 – 0.1 0.05 – 0.15
High hardened steels – 45HRC 10 – 40 0.01 – 0.05

※ Not recommended

  • Use DSM-CP140 for drilling hard materials and stainless steel that have work-hardening characteristic.
  • The above cutting conditions are designed when using water-soluble cutting fluid, in which case, set the cutting speed to the lower side of the range.

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