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钢和铸铁铣削的最佳解决方案
通过模拟分析实现了高刚性、低阻力和轻重量。
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应用与特点
应用
特点
1. 用于高速铸铁加工的 CBN 材质刀片
CBN 含量高的材质由密度极高的中等 CBN 晶粒组成
刀片和材质
刀片
材质
BX480
- 硬度最高的 CBN
- 适用于黑色烧结金属
- 适用于铸铁的高速端面铣削
AH130
- 抗崩刃和抗崩损能力强
- 专为在一般切削条件下加工奥氏体不锈钢而设计
AH3135
- 抗崩损能力强
- 适合在一般切削条件下加工钢和不锈钢
刀体
实践案例
案例 #1
部件: | 缸体 |
材料: | FC250 / 250 |
刀体: | TPW13R125M38.1-08 (DCX = 125 mm, CICT = 8) |
刀片: | 2-SWGW130508PDLSR x6, WSGW130508PDLSR x2 |
材质: | BX480 |
切削条件: | Vc = 800 (m/min) fz = 0.11 (mm/t) Vf = 1,760 (mm/min) ap = 0.2 (mm) ae = ~ 80 (mm) 应用: 端面铣 冷却:干式 机床:卧式加工中心,KM100 |
案例 #2
部件: | 缸体 |
材料: | FC250 / 250 |
刀体: | TPW13 刀体 (定制, DCX = 250 mm, CICT = 12) |
刀片: | 2-SWGW130508PDLSR x10, WSGW130508PDLSR x2 |
材质: | BX480 |
切削条件: | Vc = 1,178 ~ 1,257 (m/min) fz = 0.05 ~ 0.11 (mm/t) Vf = 900 ~ 1,980 (mm/min) ap = 0.2 (mm) ae = ~ 200 (mm) 应用: 端面铣 冷却: 干式 机场: 卧式加工中心, KM100 |
案例 #3
部件: | 液压部件 |
材料: | 铬钼钢(SCM415) |
刀体: | TPW13R080M25.4-04 (ø80, z=4) |
刀片: | SWMT1304PDPR-MS |
材质: | AH140 |
切削条件: | Vc = 120 (m/min) fz = 0.18 (mm/t) Vf = 350 (mm/min) ap = 1.2 (mm) ae = ~ 50 (mm) 应用: 端面铣 冷却: 干式 机床: – |
标准切削条件
TPW / EPW 13 型
ISO | 工件材料 | 材质 | 形状 | 切削速度 Vc (m/min) |
每齿进给量 fz (mm/t) |
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灰口铸铁 FC250 等 250 等 |
BX480 | 2-SWGW130508PDLSR | 800 – 1500 | 0.05 – 0.3 |
TAW / EAW 13 型
粗加工(切削深度:ap ≥ 1.0 mm)
ISO | 工件材料 | 材质 | 断屑槽 | 切削速度 Vc (m/min) |
每齿进给量 fz (mm/t) |
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低碳钢 (< 180HB) |
AH120 (首先) |
MJ | 180 (100 – 270) | 0.2 (0.05 – 0.3) |
AH120 (首先) |
ML | 180 (100 – 270) | 0.15 (0.05 – 0.25) | ||
AH120 (首先) |
HJ | 180 (100 – 270) | 0.4 (0.2 – 0.6) | ||
AH120 (首先) |
Flat top | 180 (100 – 270) | 0.2 (0.05 – 0.3) | ||
T3130 (耐磨性优先) |
MJ | 220 (150 – 300) | 0.2 (0.05 – 0.3) | ||
T3130 (耐磨性优先) |
HJ | 220 (150 – 300) | 0.4 (0.2 – 0.6) | ||
T3130 (耐磨性优先) |
Flat top | 220 (150 – 300) | 0.2 (0.05 – 0.3) | ||
AH130 / AH140 (耐磨性优先) |
MJ | 130 (80 – 180) | 0.2 (0.05 – 0.3) | ||
AH130 / AH140 (耐磨性优先) |
MS | 130 (80 – 180) | 0.17 (0.1 – 0.25) | ||
NS740 (表面处理优先) |
MJ | 200 (100 – 300) | 0.15 (0.05 – 0.23) | ||
NS740 (表面处理优先) |
Flat top | 200 (100 – 300) | 0.15 (0.05 – 0.23) | ||
碳钢 合金钢 (< 300HB) |
AH120 (首选) |
MJ | 150 (100 – 230) | 0.17 (0.05 – 0.25) | |
AH120 (首选) |
ML | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
AH120 (首选) |
HJ | 150 (100 – 230) | 0.3 (0.2 – 0.5) | ||
AH120 (首选) |
Flat top | 150 (100 – 230) | 0.17 (0.05 – 0.25) | ||
T3130 (耐磨性优先) |
MJ | 200 (150 – 280) | 0.17 (0.05 – 0.25) | ||
T3130 (耐磨性优先) |
HJ | 200 (150 – 280) | 0.3 (0.2 – 0.5) | ||
T3130 (耐磨性优先) |
Flat top | 200 (150 – 280) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (耐磨性优先) |
MJ | 120 (80 – 150) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (耐磨性优先) |
HJ | 120 (80 – 150) | 0.3 (0.2 – 0.5) | ||
NS740 (表面处理优先) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
NS740 (表面处理优先) |
Flat top | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
模具钢 (< 30HRC) |
AH120 (首选) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.2) | |
AH120 (首选) |
ML | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
AH120 (首选) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
AH120 (首选) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
T3130 (耐磨性优先) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
T3130 (耐磨性优先) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
T3130 (耐磨性优先) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
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不锈钢 (< 250HB) |
AH130 / AH140 (首选) |
MJ | 150 (80 – 200) | 0.17 (0.1 – 0.25) |
AH130 / AH140 (首选) |
HJ | 150 (80 – 200) | 0.3 (0.2 – 0.5) | ||
AH130 / AH140 (首选) |
MS | 150 (80 – 200) | 0.15 (0.1 – 0.2) | ||
AH120 (耐磨性优先) |
MJ | 200 (150 – 250) | 0.17 (0.1 – 0.25) | ||
AH120 (耐磨性优先) |
ML | 200 (150 – 250) | 0.15 (0.1 – 0.2) | ||
AH120 (耐磨性优先) |
HJ | 200 (150 – 250) | 0.3 (0.2 – 0.5) | ||
AH120 (耐磨性优先) |
Flat top | 200 (150 – 250) | 0.17 (0.1 – 0.25) | ||
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灰铸铁 球墨铸铁 |
T1115 (首选) |
MJ | 180 (100 – 250) | 0.17 (0.05 – 0.25) |
T1115 (首选) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
T1115 (首选) |
Flat top | 180 (100 – 250) | 0.17 (0.05 – 0.25) | ||
AH120 (耐磨性优先) |
MJ | 180 (100 – 250) | 0.17 (0.05 – 0.25) | ||
AH120 (耐磨性优先) |
ML | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (耐磨性优先) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
AH120 (耐磨性优先) |
Flat top | 180 (100 – 250) | 0.17 (0.05 – 0.25) | ||
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铝合金 (Si < 13 %) |
DS1100 / KS05F (首选) |
AJ | 500 (300 – 1000) | 0.12 (0.05 – 0.2) |
铝合金 (Si ≥ 13 %) |
DS1100 / KS05F (首选) |
AJ | 200 (80 – 300) | 0.12 (0.05 – 0.2) | |
铜合金 | DS1100 / KS05F (首选) |
AJ | 350 (200 – 500) | 0.12 (0.05 – 0.2) |
TAW / EAW 13 type
从轻快切割到精加工(切割深度:ap ≥ 1.0 mm)
ISO | 工件材料 | 材质 | 断屑槽 | 切削速度 Vc (m/min) |
每齿进给量 fz (mm/t) |
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低碳钢 (< 180HB) |
AH120 (首选) |
MJ | 180 (100 – 270) | 0.17 (0.05 – 0.25) |
AH120 (首选) |
ML | 180 (100 – 270) | 0.12 (0.05 – 0.2) | ||
AH120 (首选) |
HJ | 180 (100 – 270) | 0.4 (0.2 – 0.6) | ||
AH120 (首选) |
Flat top | 180 (100 – 270) | 0.17 (0.05 – 0.25) | ||
T3130 (耐磨性优先) |
MJ | 220 (150 – 300) | 0.17 (0.05 – 0.25) | ||
T3130 (耐磨性优先) |
HJ | 220 (150 – 300) | 0.4 (0.2 – 0.6) | ||
T3130 (耐磨性优先) |
Flat top | 220 (150 – 300) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (耐磨性优先) |
MJ | 130 (80 – 180) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (耐磨性优先) |
MS | 130 (80 – 180) | 0.15 (0.1 – 0.2) | ||
NS740 (表面处理优先) |
MJ | 200 (100 – 300) | 0.12 (0.05 – 0.2) | ||
NS740 (表面处理优先) |
Flat top | 200 (100 – 300) | 0.12 (0.05 – 0.2) | ||
碳钢 合金钢 (< 300HB) |
AH120 (首选) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.2) | |
AH120 (首选) |
ML | 150 (100 – 230) | 0.1 (0.05 – 0.15) | ||
AH120 (首选) |
HJ | 150 (100 – 230) | 0.3 (0.2 – 0.5) | ||
AH120 (首选) |
Flat top | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
T3130 (耐磨性优先) |
MJ | 200 (150 – 280) | 0.12 (0.05 – 0.2) | ||
T3130 (耐磨性优先) |
HJ | 200 (150 – 280) | 0.3 (0.2 – 0.5) | ||
T3130 (耐磨性优先) |
Flat top | 200 (150 – 280) | 0.12 (0.05 – 0.2) | ||
AH130 / AH140 (耐磨性优先) |
MJ | 120 (80 – 150) | 0.12 (0.05 – 0.2) | ||
AH130 / AH140 (耐磨性优先) |
HJ | 120 (80 – 150) | 0.3 (0.2 – 0.5) | ||
NS740 (表面处理优先) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.18) | ||
NS740 (表面处理优先) |
Flat top | 150 (100 – 230) | 0.12 (0.05 – 0.18) | ||
模具钢 (< 30HRC) |
AH120 (首选) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.18) | |
AH120 (首选) |
ML | 140 (100 – 180) | 0.1 (0.05 – 0.12) | ||
AH120 (首选) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
AH120 (首选) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.18) | ||
T3130 (耐磨性优先) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.18) | ||
T3130 (耐磨性优先) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
T3130 (耐磨性优先) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.18) | ||
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不锈钢 (< 250HB) |
AH130 / AH140 (首选) |
MJ | 150 (80 – 200) | 0.15 (0.1 – 0.2) |
AH130 / AH140 (首选) |
HJ | 150 (80 – 200) | 0.3 (0.2 – 0.5) | ||
AH130 / AH140 (首选) |
MS | 150 (80 – 200) | 0.15 (0.1 – 0.18) | ||
AH120 (耐磨性优先) |
MJ | 200 (150 – 250) | 0.15 (0.1 – 0.2) | ||
AH120 (耐磨性优先) |
ML | 200 (150 – 250) | 0.15 (0.1 – 0.18) | ||
AH120 (耐磨性优先) |
HJ | 200 (150 – 250) | 0.3 (0.2 – 0.5) | ||
AH120 (耐磨性优先) |
Flat top | 200 (150 – 250) | 0.15 (0.1 – 0.2) | ||
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灰铸铁 球墨铸铁 |
T1115 (首选) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) |
T1115 (首选) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
T1115 (首选) |
Flat top | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (耐磨性优先) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (耐磨性优先) |
ML | 180 (100 – 250) | 0.12 (0.05 – 0.18) | ||
AH120 (耐磨性优先) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
AH120 (耐磨性优先) |
Flat top | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
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铝合金 (Si < 13 %) |
DS1100 / KS05F (首选) |
AJ | 500 (300 – 1000) | 0.12 (0.05 – 0.2) |
铝合金 (Si ≥ 13 %) |
DS1100 / KS05F (首选) |
AJ | 200 (80 – 300) | 0.12 (0.05 – 0.2) | |
铜合金 | DS1100 / KS05F (首选) |
AJ | 350 (200 – 500) | 0.12 (0.05 – 0.2) |
TPW / EPW 13 type
粗加工(切削深度:ap ≥ 1.0 mm)
ISO | 工件材料 | 材质 | 断屑槽 | 切削速度 Vc (m/min) |
每齿进给量 fz (mm/t) |
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低碳钢 (< 180HB) |
AH120 (首选) |
MJ | 180 (100 – 270) | 0.17 (0.05 – 0.25) |
AH120 (首选) |
ML | 180 (100 – 270) | 0.12 (0.05 – 0.2) | ||
T3130 (耐磨性优先) |
MJ | 220 (150 – 300) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (耐磨性优先) |
MJ | 130 (80 – 180) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (耐磨性优先e) |
MS | 130 (80 – 180) | 0.12 (0.05 – 0.2) | ||
NS740 (表面处理优先) |
MJ | 150 (100 – 230) | 0.1 (0.05 – 0.15) | ||
碳钢 合金钢 (< 300HB) |
AH120 (首选) |
MJ | 150 (100 – 230) | 0.15 (0.05 – 0.2) | |
AH120 (首选) |
ML | 150 (100 – 230) | 0.1 (0.05 – 0.15) | ||
T3130 (耐磨性优先) |
MJ | 200 (150 – 280) | 0.15 (0.05 – 0.2) | ||
AH130 / AH140 (耐磨性优先) |
MJ | 120 (80 – 150) | 0.15 (0.05 – 0.2) | ||
NS740 (表面处理优先) |
MJ | 200 (150 – 230) | 0.1 (0.05 – 0.15) | ||
模具钢 (< 30HRC) |
AH120 (首选) |
MJ | 140 (100 – 180) | 0.1 (0.05 – 0.15) | |
AH120 (首选) |
ML | 140 (100 – 180) | 0.08 (0.05 – 0.12) | ||
T3130 (耐磨性优先) |
MJ | 140 (100 – 180) | 0.1 (0.05 – 0.15) | ||
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不锈钢 (< 250HB) |
AH130 / AH140 (首选) |
MJ | 150 (80 – 200) | 0.15 (0.05 – 0.2) |
AH130 / AH140 (首选) |
MS | 150 (80 – 200) | 0.12 (0.05 – 0.18) | ||
AH120 (耐磨性优先) |
MJ | 200 (150 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (耐磨性优先) |
ML | 200 (150 – 250) | 0.1 (0.05 – 0.15) | ||
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灰铸铁 球墨铸铁 |
T1115 (首选) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) |
AH120 (耐磨性优先) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (耐磨性优先) |
ML | 180 (100 – 250) | 0.1 (0.05 – 0.15) | ||
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铝合金 (Si < 13 %) |
DS1100 / KS05F (首选) |
AJ | 500 (300 – 1000) | 0.15 (0.05 – 0.2) |
铝合金 (Si ≥ 13 %) |
DS1100 / KS05F (首选) |
AJ | 200 (80 – 300) | 0.15 (0.05 – 0.2) | |
铜合金 | DS1100 / KS05F (首选) |
AJ | 350 (200 – 500) | 0.15 (0.05 – 0.2) |
TPW / EPW 13 type
Light cutting to finishing (Depth of cut: ap ≥ 1.0 mm)
ISO | Workpiece material | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
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Mild steels, Low carbon steels (< 180HB) |
AH120 (First choice) |
MJ | 180 (100 – 270) | 0.15 (0.05 – 0.2) |
AH120 (First choice) |
ML | 180 (100 – 270) | 0.12 (0.05 – 0.18) | ||
T3130 (Priority on wear resistance) |
MJ | 220 (150 – 300) | 0.15 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 130 (80 – 180) | 0.15 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
MS | 130 (80 – 180) | 0.12 (0.05 – 0.18) | ||
NS740 (Priority on surface fi nish) |
MJ | 200 (100 – 300) | 0.1 (0.05 – 0.12) | ||
Carbon steels, Alloy steels (< 300HB) |
AH120 (First choice) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.18) | |
AH120 (First choice) |
ML | 150 (100 – 230) | 0.1 (0.05 – 0.12) | ||
T3130 (Priority on wear resistance) |
MJ | 200 (150 – 280) | 0.12 (0.05 – 0.18) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 120 (80 – 150) | 0.12 (0.05 – 0.18) | ||
NS740 (Priority on surface fi nish) |
MJ | 150 (100 – 230) | 0.08 (0.05 – 0.12) | ||
Die steels (< 30HRC) |
AH120 (First choice) |
MJ | 140 (100 – 180) | 0.08 (0.05 – 0.12) | |
AH120 (First choice) |
ML | 140 (100 – 180) | 0.08 (0.05 – 0.1) | ||
T3130 (Priority on wear resistance) |
MJ | 140 (100 – 180) | 0.08 (0.05 – 0.12) | ||
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Stainless steel (< 250HB) |
AH130 / AH140 (First choice) |
MJ | 150 (80 – 200) | 0.12 (0.05 – 0.18) |
AH130 / AH140 (First choice) |
MS | 150 (80 – 200) | 0.12 (0.05 – 0.15) | ||
AH120 (Priority on wear resistance) |
MJ | 200 (150 – 250) | 0.12 (0.05 – 0.18) | ||
AH120 (Priority on wear resistance) |
ML | 200 (150 – 250) | 0.08 (0.05 – 0.12) | ||
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Grey castirons, Ductile cast irons |
T1115 (First choice) |
MJ | 180 (100 – 250) | 0.12 (0.05 – 0.18) |
AH120 (Priority on impact resistance) |
MJ | 180 (100 – 250) | 0.12 (0.05 – 0.18) | ||
AH120 (Priority on impact resistance) |
ML | 180 (100 – 250) | 0.08 (0.05 – 0.12) | ||
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Aluminium alloys (Si < 13 %) |
DS1100 / KS05F (First choice) |
AJ | 500 (300 – 1000) | 0.15 (0.05 – 0.2) |
Aluminium alloys (Si ≥ 13 %) |
DS1100 / KS05F (First choice) |
AJ | 200 (80 – 300) | 0.15 (0.05 – 0.2) | |
Copper alloys | DS1100 / KS05F (First choice) |
AJ | 350 (200 – 500) | 0.15 (0.05 – 0.2) |
For more information about this product, visit our online e-catalog or download the product report: