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高通用性新一代大进给铣刀

特殊的刀片设计允许改变主偏角

可以为不同工件材料的加工选择最佳的切深

应用 & 特点

应用

High feedFace millingRampingPlungingHole enlarging

特点

1. 2种类型的刀片可以分别安装在同一款刀体上从而获得不同的主偏角

2. 高效的密齿型设计

3. 出色的抗振稳定性

刀片 & 材质

刀片

SWMT09/15**ZER

  • 最大切深
    – SWMT09**ZER: 1.5 mm
    – SWMT15**ZER: 2.5 mm
  •  在刀体上成更大切削刃角度的刀片

SWMT09/15**UER

  • 最大切深
    – SWMT09**UER: 1 mm
    – SWMT15**UER: 2 mm
  • 在刀体上成更小切削刃角度的刀片
  • 切屑减薄效果适用于不锈钢和其它难加工材料的加工
  • 长悬伸条件下尽量减少振刀的发生

SWMW**ZSR/USR

    • 最大切深
      – SWMW0904ZSR: 1.5 mm
      – SWMW0904USR: 1 mm
      – SWMW1506USR: 2 mm
主要材质

AH8015

 

  • 很好的平衡了耐磨性和抗崩损性
  • 耐热合金一般条件下加工的首选材质

AH3225

  • 很好的平衡了耐磨性和抗崩损性
  • 适用于钢和不锈钢的加工

AH120

  •  很好的平衡了耐磨性和抗崩损性
  • 适用于钢，不锈钢和铸铁一般条件下的加工

刀体

模块式

HXSW09 (ø22 – ø32 mm)

用于半径圆弧和大进给铣削用模块式刀头 (TungFlex)

芯轴式

TXSW09/15 (ø40 – ø160 mm)

用于半径圆弧和大进给铣削的芯轴式刀盘

刀杆式

EXSW09 (ø25 – ø32 mm)

刀杆式大进给铣刀

实际案例

案例 #1

航空航天

零件: 连杆端轴承零件
材料: 17-4PH (PH stainless steel, 38HRC)
刀杆: EXSW09M032C32.0R04 (ø32, z=4)
刀片: SWMT0904UER-MM
材质: AH3135
加工条件: Vc = 200 (m/min)
fz = 0.75 (mm/t)
ap = 0.6 (mm)
ae = 13 (mm)
应用: 平面铣削
冷却方式: 冷却液
机床: 多功能机床
案例 #2

通用工程

零件: 磁性吸盘
材料: SS400 / E275A
刀杆: EXSW09M025C25.0R03 (ø25, z=3)
刀片: SWMT0904UER-MM
材质: AH3135
加工条件: Vc = 274 (m/min)
fz = 0.83 (mm/t)
ap = 0.7 (mm)
ae = 25 (mm)
应用: 切槽
冷却方式: 冷却液
机床: 卧式加工中心, BT50
案例 #3

通用工程

零件: 腔体
材料: SUS304 / X5CrNi18-9
刀盘: TXSW15J160B50.8R08 (ø160, z=8)
刀片: SWMT1506ZER-MM
材质: AH3135
加工条件: Vc = 150 (m/min)
fz = 1 (mm/t)
ap = 1 (mm)
ae = 130 (mm)
应用: 端面铣削
冷却方式: 干切
机床: 卧式加工中心, BT50, 22kW

标准加工条件

09 type
ISO Workpiece material Hardness Priority Insert type Grade Chipbreaker Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Carbon steel
S45C, S55C, etc.
C45, C55, etc.		 – 300HB First choice ZER AH3225 MM 100 – 300 0.5 – 1.5
Fracture resistance ZSR AH3225 Flat top 100 – 300 0.5 – 1.5
Wear resistance UER AH3225 MM 100 – 300 0.5 – 1.5
Alloy steel
SCM440, etc.
42CrMo4, etc.		 – 300HB First choice ZER AH3225 MM 100 – 200 0.5 – 1.5
Fracture resistance ZSR AH3225 Flat top 100 – 200 0.5 – 1.5
Wear resistance UER AH3225 MM 100 – 200 0.5 – 1.5
Prehardened steel
NAK80, PX5, etc.		 30 – 40 HRC First choice ZER AH3225 MM 100 – 200 0.5 – 1.2
Fracture resistance ZSR AH3225 Flat top 100 – 200 0.5 – 1.2
Wear resistance USR AH3225 Flat top 100 – 200 0.5 – 1.2
Austenitic stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – 200HB First choice UER AH3135 MM 100 – 150 0.5 – 1.2
Fracture resistance UER AH130 MM 100 – 150 0.5 – 1.2
Low cutting force ZER AH3135 MM 100 – 150 0.5 – 1.2
Precipitation hardening stainless steel
SUS630, etc.
X20CrNiCuNb-16-4, etc.		 28HRC –
(H1150)		 First choice UER AH3135 MM 80 – 150 0.3 – 1.2
Fracture resistance UER AH130 MM 80 – 150 0.3 – 1.2
Low cutting force ZER AH3135 MM 80 – 150 0.3 – 1.2
40HRC –
(H900)		 First choice UER AH3135 MM 80 – 120 0.3 – 0.8
Fracture resistance UER AH130 MM 80 – 120 0.3 – 0.8
Low cutting force ZER AH3135 MM 80 – 120 0.3 – 0.8
Gray cast iron
FC250, FC300, etc., 250, 300, etc.		 150 – 250HB First choice ZSR AH8015 Flat top 100 – 300 0.5 – 2
Fracture resistance ZSR AH3225 Flat top 100 – 300 0.5 – 2
Ductile cast iron
FCD600, etc., 600-3, etc.		 150 – 250HB First choice ZSR AH8015 Flat top 80 – 200 0.5 – 2
Fracture resistance ZSR AH3225 Flat top 80 – 200 0.5 – 2
Titanium alloys
Ti-6Al-4V, etc.		 – 40HRC First choice UER AH130 MM 30 – 60 0.3 – 0.7
Wear resistance UER AH8015 MM 30 – 60 0.3 – 0.7
Low cutting force ZER AH130 MM 30 – 60 0.3 – 0.7
Heat-resistant alloys
Inconel, Hastelloy, etc.		 – 40HRC First choice UER AH8015 MM 20 – 50 0.1 – 0.3
Fracture resistance USR AH8015 Flat top 20 – 50 0.1 – 0.3
Low cutting force ZER AH8015 MM 20 – 50 0.1 – 0.3
Hardened steel SKD61, etc.
X40CrMoV5-1, etc.		 40 – 50HRC First choice USR AH8015 Flat top 80 – 130 0.1 – 0.3
Fracture resistance USR AH3225 Flat top 80 – 130 0.1 – 0.3
Low cutting force ZSR AH8015 Flat top 80 – 130 0.1 – 0.3
SKD11, etc.
X153CrMoV12, etc.		 50 – 60HRC First choice USR AH8015 Flat top 50 – 70 0.05 – 0.2
15 type
ISO Workpiece material Hardness Priority Insert type Grade Chipbreaker Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Carbon steel
S45C, S55C, etc.
C45, C55, etc.		 – 300HB First choice ZER AH3135 MM 100 – 300 0.5 – 1.5
Wear resistance ZER AH120 MM 100 – 300 0.5 – 1.5
Fracture resistance USR AH3225 Flat top 100 – 300 0.5 – 2
Alloy steel
SCM440, etc.
42CrMo4, etc.		 – 300HB First choice ZER AH3135 MM 100 – 200 0.5 – 1.5
Wear resistance ZER AH120 MM 100 – 200 0.5 – 1.5
Fracture resistance USR AH3225 Flat top 100 – 200 0.5 – 2
Prehardened steel
NAK80, PX5, etc.		 30 – 40 HRC First choice ZER AH3135 MM 100 – 200 0.5 – 1.2
Wear resistance ZER AH120 MM 100 – 200 0.5 – 1.2
Fracture resistance USR AH3225 Flat top 100 – 200 0.5 – 1.5
Austenitic stainless steel
SUS304, etc., X5CrNi18-9, etc.		 – 200HB First choice UER AH3135 MM 100 – 150 0.5 – 1.2
Low cutting force ZER AH3135 MM 100 – 150 0.5 – 1.2
Precipitation hardening stainless steel
SUS630, etc.
X20CrNiCuNb-16-4, etc.		 28HRC –
(H1150)		 First choice UER AH3135 MM 80 – 150 0.3 – 1.2
Low cutting force ZER AH3135 MM 80 – 150 0.3 – 1.2
40HRC –
(H900)		 First choice UER AH3135 MM 80 – 120 0.3 – 0.8
Low cutting force ZER AH3135 MM 80 – 120 0.3 – 0.8
Gray cast iron
FC250, FC300, etc.
250, 300, etc.		 150 – 250HB First choice ZER AH120 MT 100 – 300 0.5 – 2
Fracture resistance USR AH3225 Flat top 100 – 300 0.5 – 2
Low cutting force ZER AH120 MM 100 – 300 0.5 – 1.5
Ductile cast iron
FCD600, etc.
600-3, etc.		 150 – 250HB First choice ZER AH120 MT 80 – 200 0.5 – 2
Fracture resistance USR AH3225 Flat top 80 – 200 0.5 – 2
Low cutting force ZER AH120 MM 80 – 200 0.5 – 1.5
Titanium alloys
Ti-6Al-4V, etc.		 – 40HRC First choice UER AH3135 MM 30 – 60 0.3 – 0.7
Low cutting force ZER AH3135 MM 30 – 60 0.3 – 0.7
Fracture resistance USR AH3225 Flat top 30 – 60 0.3 – 0.7
Heat-resistant alloys
Inconel, Hastelloy, etc.		 – 40HRC First choice UER AH3135 MM 20 – 50 0.1 – 0.3
Wear resistance ZER AH120 MM 20 – 50 0.1 – 0.3
Hardened steel SKD61, etc.
X40CrMoV5-1, etc.		 40 – 50HRC First choice USR AH3225 Flat top 80 – 130 0.1 – 0.3
Wear resistance ZER AH120 MM 20 – 50 0.1 – 0.3
SKD11, etc.
X153CrMoV12, etc.		 50 – 60HRC First choice USR AH8015 Flat top 50 – 70 0.05 – 0.2

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