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DoTriple-Mill

product_Milling_DoTriple-Mill

适用于多种材料加工的高通用性面铣刀

DoTriple-Mill 采用改进的燕尾槽锁紧结构并在相同的刀片座上安装四边形。八边形和圆形刀片，实现三倍的优势

MIlling-face-dotriple-img1

应用 & 特点

应用

Face milling

特点

1. 高通用性

• 3种双面刀片可安装在相同的刀片座上。

2. 燕尾槽结构实现牢固的刀片锁紧

• 特别是在高温合金材料的加工中能够提升性能。
• 延长刀具寿命。

刀片 & 材质

刀片

SN*U

最大切深 = 6 mm
安装在刀体上主偏角45°
适用于大切深平面铣削

ON*U

最大切深 = 3.4 mm
安装在刀体上成45°主偏角
高经济性的16刀尖刀片用于平面铣削

RNMU

最大切深 = 6 mm
用于大切深、大进给的铣削加工
螺旋刃口设计降低切削力并减少热冲击损伤

主要材质

AH3135

高抗崩损性
适用于钢和不锈钢一般条件下的加工

T3225

高抗崩刃性和抗崩损性
适用于钢和不锈钢铣削加工

T1215

很好的平衡了耐磨性和抗崩刃性
适用于铸铁铣削加工

刀体

芯轴式

TASN13 (ø50 – ø160 mm)

芯轴式面铣刀

实际案例

案例 #1

发电行业

零件:	涡轮叶片
材料:	10705BU (Stainless steel)
刀盘:	TASN13J100B31.7R08 (ø100, z = 8)
刀片:	ONGU0507ANEN-MJ
材质:	AH3135
加工条件:	Vc = 79 (m/min) fz = 0.10 (mm/t) Vf = 201 (mm/min) ap = 2.0 (mm) 应用: 平面铣削(粗加工) 冷却方式: 外冷机床: 卧式加工中心, BT50

MIlling-face-dotriple-img13

案例 #2

汽车行业

零件:	涡轮壳
材料:	GX40CrNiSiNb22-10
刀盘:	TASN13M100B32.0R08 (ø100, z = 8)
刀片:	SNGU1307ANEN-MJ
材质:	AH3135
加工条件:	Vc = 94 (m/min) fz = 0.17 (mm/t) Vf = 408 (mm/min) ap = 3.5 (mm) ae = 80 (mm) 应用: 平面铣削冷却方式: 外冷机床: 立式加工中心

MIlling-face-dotriple-img14

案例 #3

汽车行业

零件:	涡轮壳
材料:	Hi Si FCD
刀盘:	TASN13M125B40.0R10 (ø125, z = 10)
刀片:	SNGU1307ANEN-MJ
材质:	AH3135
加工条件:	Vc = 196 (m/min) fz = 0.08 (mm/t) Vf = 400 (mm/min) ap = 1.3 (mm) ae = 100 (mm) 应用: 平面铣削 (粗加工) 冷却方式: 外冷机床: 立式加工中心, BT50

MIlling-face-dotriple-img15

标准加工条件

SNMU / SNGU / ONMU / ONGU

ISO	Workpiece materials		Hardness	Priority	Grades	Chip-breaker	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
	Low carbon steel S15C, etc. C15, etc.		200 – 300HB	First choice	AH3225	MJ	100 – 250	0.1 – 0.5
	Low carbon steel S15C, etc. C15, etc.		200 – 300HB	For wear resistance	T3225	MJ	200 – 350	0.1 – 0.4
	High carbon and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc.		150 – 300HB	First choice	AH3225	MJ	100 – 250	0.1 – 0.4
			150 – 300HB	For wear resistance	T3225	MJ	180 – 300	0.1 – 0.4
	Prehardened steel NAK80, PX5, etc.		30 – 40 HRC	First choice	AH3225	MJ	100 – 200	0.1 – 0.4
	Prehardened steel NAK80, PX5, etc.		30 – 40 HRC	For wear resistance	T3225	MJ	150 – 250	0.1 – 0.4
	Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc.		– 200HB	First choice	AH3135	MJ	100 – 200	0.1 – 0.35
			– 200HB	For wear resistance	T3225	MJ	100 – 200	0.1 – 0.3
	Stainless cast steel SCH20XNb, 1.4849, etc.		–	First choice	T3225	MH	60 – 120	0.1 – 0.3
	Stainless cast steel SCH20XNb, 1.4849, etc.		–	For low cutting force	AH3135	MJ	60 – 120	0.1 – 0.3
	Grey cast iron FC250, etc. 250, etc., GG25, etc.		150 – 250HB	First choice	T1215	MJ	100 – 300	0.1 – 0.4
	Grey cast iron FC250, etc. 250, etc., GG25, etc.		150 – 250HB	First choice	AH120	MJ	100 – 250	0.1 – 0.5
	Ductile cast iron FCD600, etc. 600-3, etc., GGG60, etc.		150 – 250HB	First choice	T1215	MJ	100 – 300	0.1 – 0.4
	Ductile cast iron FCD600, etc. 600-3, etc., GGG60, etc.		150 – 250HB	First choice	AH120	MJ	80 – 200	0.1 – 0.5
	Titanium alloys Ti-6AI-4V, etc.		– 40HRC	First choice	AH3135	MJ	30 – 60	0.1 – 0.3
	Heat-resistant alloys Inconel718, etc.		– 40HRC	First choice	AH120	MJ	10 – 40	0.05 – 0.15
	Hardened steel	SKD61, etc. X40CrMoV5-1, etc.	40 – 50HRC	First choice	AH3225	MJ	80 – 130	0.1 – 0.2
	Hardened steel	SKD11, etc. X153CrMoV12, etc.	50 – 60HRC	First choice	AH120	MJ	50 – 70	0.03 – 0.1

RNMU

ISO	Workpiece materials		Hardness	Priority	Grades	Chip-breaker	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
	Low carbon steel S15C, etc. C15, etc.		200 – 300HB	First choice	AH3225	MJ	100 – 250	※ap = 6 mm : 0.1 – 0.3 ※ap = 2 mm : 0.4 – 0.8 ※ap = 1 mm : 0.8 – 1.5
	Low carbon steel S15C, etc. C15, etc.		200 – 300HB	For wear resistance	T3225	MJ	200 – 350
	High carbon and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc.		150 – 300HB	First choice	AH3225	MJ	100 – 250
			150 – 300HB	For wear resistance	T3225	MJ	180 – 300
	Prehardened steel NAK80, PX5, etc.		30 – 40 HRC	First choice	AH3225	MJ	100 – 200
	Prehardened steel NAK80, PX5, etc.		30 – 40 HRC	For wear resistance	T3225	MJ	150 – 250
	Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc.		– 200HB	First choice	AH3135	MJ	100 – 200	※ap = 6 mm : 0.1 – 0.25 ※ap = 2 mm : 0.3 – 0.7 ※ap = 1 mm : 0.6 – 1.3
			– 200HB	For wear resistance	T3225	MJ	100 – 200
	Stainless cast steel SCH20XNb, 1.4849, etc.		–	First choice	T3225	MJ	60 – 120	※ap = 2 mm : 0.2 – 0.4 ※ap = 1 mm : 0.3 – 0.8
	Stainless cast steel SCH20XNb, 1.4849, etc.		–	For fracture resistance	AH3135	MJ	60 – 120	※ap = 2 mm : 0.2 – 0.4 ※ap = 1 mm : 0.3 – 0.8
	Grey cast iron FC250, etc. 250, etc., GG25, etc.		150 – 250HB	First choice	AH120	MJ	100 – 300	※ap = 6 mm : 0.1 – 0.3 ※ap = 2 mm : 0.4 – 0.8 ※ap = 1 mm : 0.8 – 1.5
	Grey cast iron FC250, etc. 250, etc., GG25, etc.		150 – 250HB	First choice	T1215	MJ	100 – 250
	Ductile cast iron FCD600, etc. 600-3, etc., GGG60, etc.		150 – 250HB	First choice	AH120	MJ	100 – 300
	Ductile cast iron FCD600, etc. 600-3, etc., GGG60, etc.		150 – 250HB	First choice	T1215	MJ	80 – 200
	Titanium alloys Ti-6AI-4V, etc.		– 40HRC	First choice	AH3135	MJ	30 – 60	ap = 1 mm : 0.15 – 0.8
	Heat-resistant alloys Inconel718, etc.		– 40HRC	First choice	AH120	MJ	10 – 40	ap = 1 mm : 0.05 – 0.3
	Hardened steel	SKD61, etc. X40CrMoV5-1, etc.	40 – 50HRC	First choice	AH3225	MJ	80 – 130	ap = 1 mm : 0.1 – 0.25
	Hardened steel	SKD11, etc. X153CrMoV12, etc.	50 – 60HRC	First choice	AH120	MJ	50 – 70	ap = 0.5 mm : 0.03 – 0.1

※ When using T3225 or T1215, decrease the feed per tooth (fz) to 80% of the abovementioned value.

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No. 503-C
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