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Y-Pro 系列

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 拥有25° 刀尖角的仿形加工刀片

Y-Pro系列扩展了锥形切削、根切和“V”形槽加工的应用范围

应用 & 特点

应用

External turningInternal turning

特点

1.带25°刀尖角的刀片拓宽了加工范围



2. 适用于各种加工

球面仿形加工

端面仿形

“V” 型槽加工

外圆清根

内孔清根和仿形加工

内孔仿形加工

刀片 & 材质

刀片

YCGT

  • Positive relief angle, G class, 25 deg corner angle insert

YWMT

  • Positive relief angle, M class, 25 deg corner angle insert

YNMG

  • Negative relief angle, M class, 25 deg corner angle insert
主要材质

SH7025

  • 最新材质，刃口锋利，专为小零件加工而设计。
  • 柱状结构的 TiCN 涂层和多层 TiAlN 涂层相结合，提供了卓越的表面质量和加工稳定性。

T9215

  • 很好的平衡了耐磨性和抗崩刃性
  • 钢件加工首选材质
  • 各种加工应用中非常高的通用性

T9225

  • 粗加工到半精加工首选材质
  • 高抗崩损性

T9235

  • 强断续加工中非常高的抗崩损性

T6215

  • 在不锈钢高速连续加工中表现出优秀的耐磨性

AH6225

  • 不锈钢加工首选
  • 在不锈钢加工中拥有优秀的通用性，表现出优秀的耐磨性和抗崩损性

AH8015

  • 很好的平衡了耐磨性和抗崩损性
  • 一般加工条件下耐热合金加工首选材质

NS9530

  • 高抗崩损性
  • 适用于钢件精加工到半精加工

GT9530

  • 高耐磨性
  • 在精加工中获得优秀的表面质量

刀杆

外圆车削

Y-Pro 系列刀杆

25° 刀尖角用于仿形加工

内孔车削

Y-Pro 系列刀杆

25° 刀尖角用于仿形加工

实际案例

案例 #1
零件: Fitting
材料: SUS304 / X5CrNi18-10
刀杆: JSYJ2CR1212X10
刀片: YCGT100202MF-JS
材质: SH7025
加工条件: Vc = 85 m/min
f = 0.03 mm/rev
ap = 0.075 mm
应用: 外圆车削
冷却方式: 冷却液

Traditionally, machining the thread-end taper requires a dedicated inser t shape. YCGT performs this operation while delivering 1.75 times longer tool life.

案例 #2
零件: Shaft
材料: S45C / C45
刀杆: QC12-JSYJ2CR10-CHP
刀片: YCGT100202MF-JS
材质: SH7025
加工条件: Vc = 70 m/min
f = 0.02 mm/rev
ap = 0.3 mm
应用: 外圆车削
冷却方式: 冷却液

Conventionally, two different tools were required for external turning and profiling.
YCGT integrates both functions into a single tool.

案例 #3
零件: Pulley
材料: SCM415
刀杆: AVVNN2525M16-A
刀片: YNMG160404-ZM
材质: GT9530
加工条件: Vc = 250 m/min
f = 0.5 mm/rev
ap = 0.1 – 0.2 mm
应用: 外圆车削
冷却方式: 冷却液

Chip control was drastically inproved against conventional grooving tool. 1.25 times longer tool life achieved.

案例 #4
零件: Automotive part
材料: SACM645
刀杆: A16Q-SYUBR11-D200
刀片: YWMT11T204-ZF
材质: T9215
加工条件: Vc = 100 m/min
f = 0.5 mm/rev
ap = 0.2 mm
应用: 内孔车削
冷却方式: 冷却液

Chip control and surface finish are improved drastically when internal turning.

标准加工条件

For positive insert
ISO Operation Chipbreaker Grades Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Low carbon steels,
alloy steels		 Medium carbon
steels, alloy steels

High carbon steels,
alloy steels
Precison finishing JS SH7025 0.5 – 3 0.02 – 0.2 10 – 200 10 – 200 10 – 200
Finishing ZF GT9530 0.2 – 1.5 0.05 – 0.25 150 – 300 150 – 300 150 – 300
NS9530 0.2 – 1.5 0.05 – 0.25 150 – 300 150 – 300 150 – 300
T9215 0.2 – 1.5 0.05 – 0.25 120 – 350 100 – 350 80 – 250
T9225 0.2 – 1.5 0.05 – 0.25 120 – 300 120 – 300 100 – 250
T9235 0.2 – 1.5 0.05 – 0.25 50 – 200 50 – 200 50 – 150
Finishing to
medium		 ZM GT9530 0.5 – 2 0.05 – 0.3 150 – 300 150 – 300 150 – 300
NS9530 0.5 – 2 0.05 – 0.3 150 – 300 150 – 300 150 – 300
T9215 0.5 – 2 0.05 – 0.3 120 – 350 100 – 350 80 – 250
T9225 0.5 – 2 0.05 – 0.3 120 – 300 120 – 300 100 – 250
T9235 0.5 – 2 0.05 – 0.3 50 – 200 50 – 200 50 – 150
Stainless steels
Precison finishing JS SH7025 0.5 – 3 0.02 -0.2 10 – 200 10 – 200 10 – 200
Finishing to
medium		 ZF T6215 0.2 – 1.5 0.05 – 0.25 140 – 240 160 – 280 80 – 150
AH6225 0.2 – 1.5 0.05 – 0.25 90 – 200 110 – 240 60 – 110
ZM T6215 0.5 – 2 0.05 – 0.3 140 – 240 160 – 280 80 – 150
AH6225 0.5 – 2 0.05 – 0.3 90 – 200 110 – 240 60 – 110
Cast iron
Finishing to
medium		 ZF T9215 0.2 – 1.5 0.05 -0.25 140 – 500 140 – 500 140 – 500
T9225 0.2 – 1.5 0.05 – 0.25 140 – 500 140 – 500 140 – 500
ZM T9215 0.5 – 2 0.05 – 0.3 140 – 500 140 – 500 140 – 500
T9225 0.5 – 2 0.05 – 0.3 140 – 500 140 – 500 140 – 500
Heat-resistant alloys
Finishing to
medium		 ZF AH8015 0.2 – 1.5 0.05 -0.25 20 – 80 20 – 80 20 – 80
ZM AH8015 0.5 – 2 0.05 -0.3 20 – 80 20 – 80 20 – 80
For negative insert
ISO Operation Chipbreaker Grades Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Low carbon steels,
alloy steels		 Medium carbon
steels, alloy steels

High carbon steels,
alloy steels
Finishing ZF GT9530 0.2 – 1.5 0.03 – 0.2 150 – 300 150 – 300 150 – 300
NS9530 0.2 – 1.5 0.03 – 0.2 150 – 300 150 – 300 150 – 300
T9215 0.2 – 1.5 0.03 – 0.2 120 – 350 100 – 350 80 – 250
T9225 0.2 – 1.5 0.03 – 0.2 120 – 300 120 – 300 100 – 250
T9235 0.2 – 1.5 0.03 – 0.2 50 – 200 50 – 200 50 – 150
Finishing to
medium		 ZM GT9530 0.7 – 2 0.15 – 0.4 150 – 300 150 – 300 150 – 300
NS9530 0.7 – 2 0.15 – 0.4 150 – 300 150 – 300 150 – 300
T9215 0.7 – 2 0.15 – 0.4 120 – 350 100 – 350 80 – 250
T9225 0.7 – 2 0.15 – 0.4 120 – 300 120 – 300 100 – 250
T9235 0.7 – 2 0.15 – 0.4 50 – 200 50 – 200 50 – 150
Stainless steels
Finishing ZF T6215 0.2 – 1.5 0.03 – 0.2 140 – 240 160 – 280 80 – 150
AH6225 0.2 – 1.5 0.03 – 0.2 90 – 200 110 – 240 60 – 110
Finishing to
medium		 ZM T6215 0.7 – 2 0.15 – 0.4 140 – 240 160 – 280 80 – 150
AH6225 0.7 – 2 0.15 – 0.4 90 – 200 110 – 240 60 – 110
Cast iron
Finishing ZF T9215 0.2 – 1.5 0.03 – 0.2 140 – 500 140 – 500 140 – 500
T9225 0.2 – 1.5 0.03 – 0.2 140 – 500 140 – 500 140 – 500
Finishing to
medium		 ZM T9215 0.7 – 2 0.15 – 0.4 140 – 500 140 – 500 140 – 500
T9225 0.7 – 2 0.15 – 0.4 140 – 500 140 – 500 140 – 500
Heat-resistant alloys
Finishing ZF AH8015 0.2 – 1.5 0.03 – 0.2 20 – 80 20 – 80 20 – 80
Finishing to medium ZM AH8015 0.7 – 2 0.15 – 0.4 20 – 80 20 – 80 20 – 80

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