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TungAluMill

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Shoulder mill that enables high speed machining of aluminum and non-ferrous materials

V-shaped bottom secures insert on the cutter and supports high speed machining as well as helical ramping

Applications & Features

Applications

RampingHole enlargingPocketingShoulder millingShoulder milling RSlottingSlotting RSide millingProfiling

Features

1. Secure, stable insert clamping design with unique V-shaped bottom

V shape provides counter force against the cutting force and centrifugal force.

2. Excellent cutting edge geometry for aluminum machining

3. Applicable for a wide range of machining

Inserts & Grades

Inserts

XVCT16-AM

  • Maximum depth of cut: 16 mm (It depends on corner radius)
  • Sharp edges with polished rake surfaces for Aluminum alloy
Grades

TH10

Cutter bodies

Shank Type

EPXV16 (ø25 – ø40mm)

Shank type for non-ferrous machining

Bore Type

TPXV16 (ø40 – ø125 mm)

Bore type for non-ferrous machining

Modular Type

HPXV16-M (ø25 – ø40mm)

Modular type for non-ferrous machining

Practical examples

Example #1

Aerospace Industry

Part: Airplane part
Material: A7050 / AlZn5.5MgCu
Cutter: EPXV16M032C32.0R03 (DC = 32 mm, CICT = 3)
Insert: XVCT160530PEFR-AM
Grade: TH10
Cutting conditions: Vc = 950 (m/min)
fz = 0.14 (mm/t)
ap = 2.5 (mm)
ae = 18 (mm)
Application: Pocketing
Coolant: Wet
Machine: Vertical M/C, BT50

Standard cutting conditions

ISO Workpiece material Hardness
(HB)		 Grade Chip breaker Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)		 Tool dia: Dc (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Depth of cut: ap = 2.0 mm, Number of inserts: CICT
ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125
CICT = 2 CICT = 3 CICT = 3 CICT = 4 CICT = 5 CICT = 5 CICT = 6 CICT = 7
n Vf n Vf n Vf n Vf n Vf n Vf n Vf n Vf
Aluminium alloy 60 DS2015, TH10 AM 300 – 3000 0.15 – 0.35 19,100 9,600 14,900 11,200 11,900 8,900 9,500 9,500 7,600 9,500 6,000 7,500 4,800 7,200 3,800 6,700
Vc = 1500m/min, fz = 0.25 mm/t
100 DS2015, TH10 AM 200 – 2000 0.1 – 0.25 12,700 5,100 9,900 5,900 8,000 4,800 6,400 5,100 5,100 5,100 4,000 4,000 3,200 3,800 2,500 3,500
Vc = 1000m/min, fz = 0.2 mm/t
Cast aluminium alloy
(Si ≦ 13%)		 75 DS2015, TH10 AM 200 – 2000 0.15 – 0.3 12,700 5,100 9,900 5,900 8,000 4,800 6,400 5,100 5,100 5,100 4,000 4,000 3,200 3,800 2,500 3,500
Vc = 1000m/min, fz = 0.2 mm/t
90 DS2015, TH10 AM 200 – 1500 0.1 – 0.25 10,200 3,100 8,000 3,600 6,400 2,900 5,100 3,100 4,000 3,000 3,200 2,400 2,500 2,300 2,000 2,100
Vc = 800m/min, fz = 0.15 mm/t
Cast aluminium alloy
(Si > 13%)		 130 DS2015, TH10 AM 200 – 1000 0.07 – 0.15 7,600 1,500 6,000 1,800 4,800 1,400 3,800 1,500 3,000 1,500 2,400 1,200 1,900 1,100 1,500 1,100
Vc = 600m/min, fz = 0.1 mm/t
Copper alloys
(Pb > 1%)		 110 DS2015, TH10 AM 200 – 800 0.07 – 0.15 6,400 1,300 5,000 1,500 4,000 1,200 3,200 1,300 2,500 1,300 2,000 1,000 1,600 1,000 1,300 900
Vc = 500m/min, fz = 0.1 mm/t
Copper alloys 90 DS2015, TH10 AM 300 – 1000 0.1 – 0.15 7,600 1,800 6,000 2,200 4,800 1,700 3,800 1,800 3,000 1,800 2,400 1,400 1,900 1,400 1,500 1,300
Vc = 600m/min, fz = 0.12 mm/t
100 DS2015, TH10 AM 300 – 800 0.1 – 0.15 6,400 1,500 5,000 1,800 4,000 1,400 3,200 1,500 2,500 1,500 2,000 1,200 1,600 1,200 1,300 1,100
Vc = 500m/min, fz = 0.12 mm/t
Duroplastics, fiber plastics – DS2015, TH10 AM 100 – 500 0.1 – 0.15 3,800 900 3,000 1,100 2,400 900 1,900 900 1,500 900 1,200 700 1,000 700 800 700
Vc = 300m/min, fz = 0.12 mm/t
Hard rubber – DS2015, TH10 AM 100 – 300 0.1 – 0.15 2,500 600 2,000 700 1,600 600 1,300 600 1,000 600 800 500 600 400 500 400
Vc = 200m/min, fz = 0.12 mm/t

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