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A new generation of CVD grades for steel turning
Excellent wear resistance and excellent fracture resistance to further improve your machining efficiency
Applications & Features
Applications
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External grooving
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Internal turning
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External turning
Features
1. Excellent wear resistance and excellent fracture resistance
2. Application area
Grades
T9205
- P01 – P10 / K10 – K20
- High wear resistance
- Excellent performance in high-speed cutting
T9215
- P10 – P20
- Well-balanced between wear and chipping resistance
- First choice for steel
- High versatility for a wide range of applications
T9225
- P15 – P25
- First choice for roughing to medium cutting
- High fracture resistance
Practical examples
Example #1
General Engineering
Part: | Shaft |
Material: | SCM440 / 42CrMo4 |
Insert: | CNMG120408-TM |
Grade: | T9215 |
Cutting conditions: | Vc = 250 (m/min) f = 0.3 (mm/rev) ap = 3.5 (mm) Coolant: Wet |
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Example #2
General Engineering
Part: | Shaft |
Material: | SCM440 / 42CrMo4 |
Insert: | DNMG150412-TM |
Grade: | T9215 |
Cutting conditions: | Vc = 140 (m/min) f = 0.38 (mm/rev) ap = 4mm x 6 pass (mm) Coolant: Wet |
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Example #3
Automotive Industry
Part: | Rotor parts |
Material: | S10C |
Insert: | WNMG080412-TM |
Grade: | T9225 |
Cutting conditions: | Vc = 400 (m/min) f = 0.45 (mm/rev) ap = 1.5 (mm) Coolant: Wet |
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Standard cutting conditions
Negative inserts
ISO | Operation | Chipbreaker | Grades | Depth of cutDepth of cut ap (mm) | FeedFeed f (mm/rev) | Cutting speed: Vc (m/min) | ||
---|---|---|---|---|---|---|---|---|
Low carbon steels, alloy steels | Medium carbon steels, alloy steels | High carbon steels, alloy steels | ||||||
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Finishing | PS | T9215 | 0.3 – 1.5 | 0.1 – 0.4 | 150 – 400 | 150 – 400 | 120 – 300 |
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
TSF | T9205 | 0.2 – 1.5 | 0.08 – 0.4 | 180 – 400 | 180 – 400 | 150 – 350 | ||
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
AS | T9205 | 0.2 – 1.5 | 0.08 – 0.4 | 180 – 400 | 180 – 400 | 150 – 350 | ||
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
FW | T9205 | 0.2 – 1.5 | 0.08 – 0.4 | 180 – 400 | 180 – 400 | 150 – 350 | ||
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
Medium cutting | PM | T9215 | 0.5 – 5.5 | 0.15 – 0.5 | 150 – 400 | 150 – 400 | 120 – 300 | |
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
TM | T9205 | 1.0 – 5.0 | 0.2 – 0.5 | 180 – 400 | 180 – 400 | 150 – 350 | ||
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
AM | T9205 | 1.5 – 4.5 | 0.2 – 0.6 | 180 – 400 | 180 – 400 | 150 – 350 | ||
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
SW | T9205 | 0.5 – 2.0 | 0.3 – 0.6 | 180 – 400 | 180 – 400 | 150 – 350 | ||
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
Medium to heavy cutting | TH | T9205 | 3.0 – 6.0 | 0.3 – 0.6 | 180 – 400 | 180 – 400 | 150 – 350 | |
T9215 | 150 – 400 | 150 – 400 | 120 – 300 | |||||
T9225 | 120 – 300 | 120 – 300 | 100 – 250 | |||||
T9235 | 50 – 200 | 50 – 200 | 50 – 150 | |||||
Stainless steel | ||||||||
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Finishing | TSF | T9215 | 0.2 – 1.5 | 0.08 – 0.4 | 100 – 250 | ||
T9225 | ||||||||
Medium cutting | TM | T9215 | 1.0 – 5.0 | 0.2 – 0.5 | 100 – 250 | |||
T9225 | ||||||||
Cast iron | ||||||||
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Finishing | TSF | T9215 | 0.2 – 1.5 | 0.08 – 0.4 | 140 – 500 | ||
T9225 | ||||||||
Medium cutting | TM | T9215 | 1.0 – 5.0 | 0.2 – 0.5 | 140 – 500 | |||
T9225 |
Positive insersts
ISO | Operation | Chipbreaker | Grades | Depth of cutDepth of cut ap (mm) |
FeedFeed f (mm/rev) |
Cutting speed: Vc (m/min) | ||
---|---|---|---|---|---|---|---|---|
Low carbon steels, alloy steels | Medium carbon steels, alloy steels | High carbon steels, alloy steels | ||||||
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Finishing | PSF | T9215 | 0.1 – 0.5 | 0.05 – 0.3 | 120 – 350 | 100 – 350 | 80 – 250 |
T9225 | 100 – 300 | 80 – 300 | 80 – 250 | |||||
Medium | TSF | T9215 | 0.5 – 2.5 | 0.1 – 0.25 | 120 – 350 | 100-350 | 80-250 | |
T9225 | 100 – 300 | 80 – 300 | 80 – 250 | |||||
TM | T9215 | 0.25 – 3.0 | 0.06 – 0.26 | 120 – 350 | 100 – 350 | 80 – 250 | ||
T9225 | 100 – 300 | 80 – 300 | 80 – 250 | |||||
Medium cutting | PS | T9215 | 0.5 – 2.5 | 0.08 – 0.3 | 120 – 300 | 100 – 300 | 80 – 250 | |
T9225 | 100 – 300 | 80 – 250 | 80 – 200 | |||||
SW | T9215 | 0.5 – 2 | 0.15 – 0.4 | 150 – 350 | 150 – 350 | 120 – 300 | ||
T9225 | 100 – 300 | 100 – 300 | 80 – 250 | |||||
Medium to heavy cutting | PM | T9215 | 1.0 – 3.0 | 0.15 – 0.3 | 120 – 300 | 100 – 300 | 80 – 200 | |
T9225 | 100 – 300 | 80 – 300 | 80 – 200 | |||||
Stainless steel | ||||||||
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Finishing | PSF | T9215 | 0.1 – 0.5 | 0.05 – 0.3 | 50 – 200 | ||
T9225 | ||||||||
Medium | PS | T9215 | 0.5 – 2.5 | 0.08 – 0.3 | 50 – 200 | |||
T9225 | ||||||||
Cast iron | ||||||||
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Finishing | PSF | T9215 | 0.1 – 0.5 | 0.05 – 0.3 | 100 – 350 | ||
T9225 | ||||||||
Medium | PS | T9215 | 0.5 – 2.5 | 0.08 – 0.3 | 100 – 350 | |||
T9225 |
For more information about this product, visit our online e-catalog or download the product report:
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Resources
Tungaloy APP
TUNG NaviTool recommendations for your specific needs
Machine Power Calculator
Turning Insert Selection Guide
MatrixTool management system