拥有25° 刀尖角的仿形加工刀片
Y-Pro系列扩展了锥形切削、根切和“V”形槽加工的应用范围
应用 & 特点
应用
特点
1.带25°刀尖角的刀片拓宽了加工范围
2. 适用于各种加工
新型Y-Pro系列扩展了锥形切削、根切和“V”形槽加工的应用范围
球面仿形加工 (负角或正角刀片)
增大的间隙拓展了避免干涉的空间。
端面仿形(正角)
大幅提高生产效率和功能性。
内孔清根和仿形加工(正角刀片)
可用于小直径孔清根加工。
“V” 型槽加工 (负角或正角刀片)
适用于各种”V” 型槽加工。
外圆清根 (正角刀片)
允许加工一系列根切形状。
内孔仿形加工 (正角刀片)
相对于35°p正角刀片, 25° 刀片可以在更小孔径内加工。
刀片 & 材质
刀杆
实际案例
案例 #1
通用工程
| 零件: | 调压阀 |
| 材料: | S45C (C45) |
| 刀杆: | SYJBR2020K16 |
| 刀片: | YWMT16302-ZF |
| 材质: | T9225 |
| 加工条件: | Vc = 150 m/min (492 sfm) f = 0.10 mm/rev (.004 ipr) ap = 0.5 mm (.020 in) 应用: 仿形加工 冷却方式: 冷却液 机床: 数控车床 |
标准加工条件
For positive insert
| ISO | Operation | Chipbreaker | Grades | Depth of cut ap (mm) |
Feed f (mm/rev) |
Cutting speed: Vc (m/min) | ||
|---|---|---|---|---|---|---|---|---|
| Low carbon steels, alloy steels |
Medium carbon steels, alloy steels |
High carbon steels, |
||||||
 |
Precison finishing | JS | SH7025 | 0.5 – 3 | 0.02 – 0.2 | 10 – 200 | 10 – 200 | 10 – 200 |
| Finishing | ZF | GT9530 | 0.2 – 1.5 | 0.05 – 0.25 | 150 – 300 | 150 – 300 | 150 – 300 | |
| NS9530 | 0.2 – 1.5 | 0.05 – 0.25 | 150 – 300 | 150 – 300 | 150 – 300 | |||
| T9215 | 0.2 – 1.5 | 0.05 – 0.25 | 120 – 350 | 100 – 350 | 80 – 250 | |||
| T9225 | 0.2 – 1.5 | 0.05 – 0.25 | 120 – 300 | 120 – 300 | 100 – 250 | |||
| T9235 | 0.2 – 1.5 | 0.05 – 0.25 | 50 – 200 | 50 – 200 | 50 – 150 | |||
| Finishing to medium |
ZM | GT9530 | 0.5 – 2 | 0.05 – 0.3 | 150 – 300 | 150 – 300 | 150 – 300 | |
| NS9530 | 0.5 – 2 | 0.05 – 0.3 | 150 – 300 | 150 – 300 | 150 – 300 | |||
| T9215 | 0.5 – 2 | 0.05 – 0.3 | 120 – 350 | 100 – 350 | 80 – 250 | |||
| T9225 | 0.5 – 2 | 0.05 – 0.3 | 120 – 300 | 120 – 300 | 100 – 250 | |||
| T9235 | 0.5 – 2 | 0.05 – 0.3 | 50 – 200 | 50 – 200 | 50 – 150 | |||
| Stainless steels | ||||||||
 |
Precison finishing | JS | SH7025 | 0.5 – 3 | 0.02 -0.2 | 10 – 200 | 10 – 200 | 10 – 200 |
| Finishing to medium |
ZF | T6215 | 0.2 – 1.5 | 0.05 – 0.25 | 140 – 240 | 160 – 280 | 80 – 150 | |
| AH6225 | 0.2 – 1.5 | 0.05 – 0.25 | 90 – 200 | 110 – 240 | 60 – 110 | |||
| ZM | T6215 | 0.5 – 2 | 0.05 – 0.3 | 140 – 240 | 160 – 280 | 80 – 150 | ||
| AH6225 | 0.5 – 2 | 0.05 – 0.3 | 90 – 200 | 110 – 240 | 60 – 110 | |||
| Cast iron | ||||||||
 |
Finishing to medium |
ZF | T9215 | 0.2 – 1.5 | 0.05 -0.25 | 140 – 500 | 140 – 500 | 140 – 500 |
| T9225 | 0.2 – 1.5 | 0.05 – 0.25 | 140 – 500 | 140 – 500 | 140 – 500 | |||
| ZM | T9215 | 0.5 – 2 | 0.05 – 0.3 | 140 – 500 | 140 – 500 | 140 – 500 | ||
| T9225 | 0.5 – 2 | 0.05 – 0.3 | 140 – 500 | 140 – 500 | 140 – 500 | |||
| Heat-resistant alloys | ||||||||
 |
Finishing to medium |
ZF | AH8015 | 0.2 – 1.5 | 0.05 -0.25 | 20 – 80 | 20 – 80 | 20 – 80 |
| ZM | AH8015 | 0.5 – 2 | 0.05 -0.3 | 20 – 80 | 20 – 80 | 20 – 80 | ||
For negative insert
| ISO | Operation | Chipbreaker | Grades | Depth of cut ap (mm) |
Feed f (mm/rev) |
Cutting speed: Vc (m/min) | ||
|---|---|---|---|---|---|---|---|---|
| Low carbon steels, alloy steels |
Medium carbon steels, alloy steels |
High carbon steels, |
||||||
|
Finishing | ZF | GT9530 | 0.2 – 1.5 | 0.03 – 0.2 | 150 – 300 | 150 – 300 | 150 – 300 |
| NS9530 | 0.2 – 1.5 | 0.03 – 0.2 | 150 – 300 | 150 – 300 | 150 – 300 | |||
| T9215 | 0.2 – 1.5 | 0.03 – 0.2 | 120 – 350 | 100 – 350 | 80 – 250 | |||
| T9225 | 0.2 – 1.5 | 0.03 – 0.2 | 120 – 300 | 120 – 300 | 100 – 250 | |||
| T9235 | 0.2 – 1.5 | 0.03 – 0.2 | 50 – 200 | 50 – 200 | 50 – 150 | |||
| Finishing to medium |
ZM | GT9530 | 0.7 – 2 | 0.15 – 0.4 | 150 – 300 | 150 – 300 | 150 – 300 | |
| NS9530 | 0.7 – 2 | 0.15 – 0.4 | 150 – 300 | 150 – 300 | 150 – 300 | |||
| T9215 | 0.7 – 2 | 0.15 – 0.4 | 120 – 350 | 100 – 350 | 80 – 250 | |||
| T9225 | 0.7 – 2 | 0.15 – 0.4 | 120 – 300 | 120 – 300 | 100 – 250 | |||
| T9235 | 0.7 – 2 | 0.15 – 0.4 | 50 – 200 | 50 – 200 | 50 – 150 | |||
| Stainless steels | ||||||||
|
Finishing | ZF | T6215 | 0.2 – 1.5 | 0.03 – 0.2 | 140 – 240 | 160 – 280 | 80 – 150 |
| AH6225 | 0.2 – 1.5 | 0.03 – 0.2 | 90 – 200 | 110 – 240 | 60 – 110 | |||
| Finishing to medium |
ZM | T6215 | 0.7 – 2 | 0.15 – 0.4 | 140 – 240 | 160 – 280 | 80 – 150 | |
| AH6225 | 0.7 – 2 | 0.15 – 0.4 | 90 – 200 | 110 – 240 | 60 – 110 | |||
| Cast iron | ||||||||
|
Finishing | ZF | T9215 | 0.2 – 1.5 | 0.03 – 0.2 | 140 – 500 | 140 – 500 | 140 – 500 |
| T9225 | 0.2 – 1.5 | 0.03 – 0.2 | 140 – 500 | 140 – 500 | 140 – 500 | |||
| Finishing to medium |
ZM | T9215 | 0.7 – 2 | 0.15 – 0.4 | 140 – 500 | 140 – 500 | 140 – 500 | |
| T9225 | 0.7 – 2 | 0.15 – 0.4 | 140 – 500 | 140 – 500 | 140 – 500 | |||
| Heat-resistant alloys | ||||||||
|
Finishing | ZF | AH8015 | 0.2 – 1.5 | 0.03 – 0.2 | 20 – 80 | 20 – 80 | 20 – 80 |
| Finishing to medium | ZM | AH8015 | 0.7 – 2 | 0.15 – 0.4 | 20 – 80 | 20 – 80 | 20 – 80 | |
