NS/GT/AT9530

应用 & 特点

材质

实际案例

案例 #1

通用工程

零件:	转子零件
材料:	烧结材料
刀片:	VNMG160402-TSF
材质:	AT9530
加工条件:	Vc = 220 (m/min) f = 0.07 (mm/rev) ap = 0.5 (mm) 应用: 端面车削 (连续切削) 冷却方式: 冷却液

案例 #2

汽车行业

零件:	汽车零件
材料:	SPCH
刀片:	DNMG150408-TSF
材质:	GT9530
加工条件:	Vc = 225 (m/min) f = 0.25 (mm/rev) ap = 0.3 (mm) 应用: 车端面 (连续切削) 冷却方式: 冷却液

案例#3

汽车行业

零件:	汽车零件
材料:	SCM415
刀片:	TPMT110304-PS
材质:	NS9530
加工条件:	Vc = 125 (m/min) f = 0.15 (mm/rev) ap = 1.0 (mm) 应用: 车内孔 (连续切削) 冷却方式: 冷却液

标准加工条件

NEGATIVE TYPE INSERTS

Basic chipbreaker

Application	Chipbreaker	Grades	Cutting speedVc (m/min)			Depth of cut ap (mm)	Feed f(mm/rev)
			Low carbon steels Alloy steels 180HB	Medium carbon steels Alloy steels 240HB	High carbon steels Alloy steels 300HB
Precision finishing	TF	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 0.5	0.03 – 0.15
Finishing	TSF	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 1.5	0.08 – 0.4
		AT9530	150 – 300	80 – 250	80 – 200
		GT9530	150 – 300	80 – 250	80 – 200
Finishing to medium cutting	TS	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.5	0.1 – 0.3
		AT9530	150 – 300	80 – 250	80 – 200
		GT9530	150 – 300	80 – 250	80 – 200

Complementary chipbreakers

Application	Chipbreaker	Grades	Cutting speedVc (m/min)			Depth of cut ap (mm)	Feed f(mm/rev)
			Low carbon steels Alloy steels 180HB	Medium carbon steels Alloy steels 240HB	High carbon steels Alloy steels 300HB
Precision finishing	01	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 0.4	0.03 – 0.15
	A – D	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 4.0	0.1 – 0.4
		GT9530	150 – 300	80 – 250	80 – 200
	W	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 1.5	0.03 – 0.2
Finishing	ZF	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 1.5	0.07 – 0.2
		AT9530	150 – 300	80 – 250	80 – 200
		GT9530	150 – 300	80 – 250	80 – 200
	11	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 1.5	0.07 – 0.2
		GT9530	150 – 300	80 – 250	80 – 200
	NS	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 1.5	0.07 – 0.25
	AFW	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 1.5	0.2 – 0.4
		GT9530	150 – 300	80 – 250	80 – 200
High feed, small depth of cut	AS	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.2 – 0.6
	ASW	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.3 – 0.6
Boring (Double sided chipbreaker)	CB	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 2.5	0.1 – 0.25
		GT9530	150 – 300	80 – 250	80 – 200
Finishing to medium cutting	TQ	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.15 – 0.3
		AT9530	150 – 300	80 – 250	80 – 200
		GT9530	150 – 300	80 – 250	80 – 200
	ZM	NS9530	150 – 250	80 – 220	80 – 180	0.7 – 2.0	0.15 – 0.4
		GT9530	150 – 300	80 – 250	80 – 200
	NM	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.15 – 0.4
		GT9530	150 – 300	80 – 250	80 – 200
Medium cutting	All-round	NS9530	150 – 250	80 – 220	80 – 180	1.0 – 3.0	0.2 – 0.4
		GT9530	150 – 300	80 – 250	80 – 200
	Parallel	NS9530	150 – 250	80 – 220	80 – 180	1.0 – 4.0	0.2 – 0.4
		GT9530	150 – 300	80 – 250	80 – 200
	S	NS9530	150 – 250	80 – 220	80 – 180	1.0 – 4.0	0.2 – 0.4
	P	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 4.0	0.2 – 0.5

POSITIVE TYPE INSERTS

Basic chipbreakers

Application	Chipbreaker	Grades	Cutting speed Vc (m/min)			Depth of cut ap (mm)	Feed f(mm/rev)
			Low carbon steels Alloy steels 180HB	Medium carbon steels Alloy steels 240HB	High carbon steels Alloy steels 300HB
Finishing	PSF	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 0.5	0.05 – 0.3
		GT9530	150 – 300	80 – 250	80 – 200
Finishing to light cutting	PSS	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.1 – 0.3
		GT9530	150 – 300	80 – 250	80 – 200
Finishing to medium cutting	PS	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.5	0.1 – 0.3
		AT9530	150 – 300	80 – 250	80 – 200
		GT9530	150 – 300	80 – 250	80 – 200
Medium cutting	PM	NS9530	150 – 250	80 – 220	80 – 180	1.0 – 3.0	0.15 – 0.3
		GT9530	150 – 300	80 – 250	80 – 200

Complementary chipbreakers

Application	Chipbreaker	Grades	Cutting speed Vc (m/min)			Depth of cut ap (mm)	Feed f(mm/rev)
			Low carbon steels Alloy steels 180HB	Medium carbon steels Alloy steels 240HB	High carbon steels Alloy steels 300HB
Precision finishing	01	NS9530	150 – 250	80 – 220	80 – 180	0.05 – 0.5	0.03 – 0.15
		GT9530	150 – 300	80 – 250	80 – 200
Finishing	PF	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 0.5	0.05 – 0.25
		GT9530	150 – 300	80 – 250	80 – 200
	W08	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 1.0	0.03 – 0.15
		GT9530	150 – 300	80 – 250	80 – 200
	W10	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 2.0	0.03 – 0.2
		GT9530	150 – 300	80 – 250	80 – 200
	W11	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 2.0	0.03 – 0.2
	W13	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 2.0	0.03 – 0.2
		GT9530	150 – 300	80 – 250	80 – 200
	W15	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 2.0	0.03 – 0.2
		GT9530	150 – 300	80 – 250	80 – 200
	W20	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 2.0	0.03 – 0.2
		GT9530	150 – 300	80 – 250	80 – 200
	with hand	NS9530	150 – 250	80 – 220	80 – 180	1.0 – 2.0	0.03 – 0.2
Finishing to medium cutting	ZF	GT9530	150 – 300	80 – 250	80 – 200	0.3 – 1.5	0.05 – 0.25
	ZM	GT9530	150 – 300	80 – 250	80 – 200	0.5 – 2.0	0.05 – 0.3
	23	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.1 – 0.3
	SS	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 2.0	0.1 – 0.3
	All-round	NS9530	150 – 250	80 – 220	80 – 180	1.0 – 2.0	0.05 – 0.2
For external turning on small lathes	J10	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 5.0	0.01 – 0.1
Medium cutting	24	NS9530	150 – 250	80 – 220	80 – 180	0.5 – 3.0	0.08 – 0.3
Heavy cutting	61	NS9530	150 – 250	80 – 220	80 – 180	0.2 – 2.0	0.3 – 1.0
Finishing to medium cutting	–	NS9530	150 – 250	80 – 220	80 – 180	0.1 – 2.0	0.05 – 0.3

JS, JP Chipbreaker

ISO	Workpiece materials	Chipbreaker	Grade	Cutting speed Vc (m/min)	Depth of cut ap (mm)	Feed:f (mm/rev)
						RE < 0.05	RE < 0.1	RE < 0.2	RE < 0.4
	Carbon steel Alloy steel	JP	NS9530	150 – 250	0.05 – 2.5	0.02 – 0.03	0.02 – 0.05	0.02 – 0.1	–
			AT9530	150 – 300	0.05 – 2.5	0.02 – 0.03	0.02 – 0.05	0.02 – 0.1	–
		JS	NS9530	150 – 250	0.5 – 3	0.02 – 0.03	0.02 – 0.05	0.02 – 0.1	0.05 – 0.2
			AT9530	150 – 300	0.5 – 3	0.02 – 0.03	0.02 – 0.05	0.02 – 0.1	0.05 – 0.2