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SlotMill 系列

product_Milling_SlotMill-Series

拥有优秀切屑控制能力的槽铣刀系列实现稳定加工。

能够获得稳定切屑形状的经济型槽铣削加工解决方案在深槽加工中提高生产效率和稳定性

m_423_m_01

应用 & 特点

应用

Side slotting Cutting-o

特点

1. 丰富的刀具阵容

2. 出色的排屑能力

3. 创新的刀片

• 刀尖数量多，生产效率高。

刀片 & 材质

刀片

SSM

TungMiniSlit 刀片
切宽 1.6 – 4.1 mm

LMEU-MJ

TecTangentialSlot 刀片
切宽 16 – 25 mm

TVKX-MJ

TungThinSlit 刀片
切宽 4.0 – 8.0 mm

WNGU-MJ

TungUniversalSlot 刀片
切宽 10 – 16 mm

主要材质

AH3135

高抗崩损性
适用于钢和不锈钢一般条件下的加工

GH130

高抗崩刃性和抗崩损性
适用于钢，不锈钢和铸铁的加工

SH725

高耐磨性
适用于钢和不锈钢的加工

刀体

S/ASG (ø63 – ø125 mm)

TungMiniSlit 切宽1.6 – 4.1 mm

A/H/TSV (ø80 – ø200 mm)

TungThinSlit 刀片切宽 4.0 – 8.0 mm

A/H/TSW (ø80 – ø160 mm)

• TungUniversalSlot 切宽 10 – 16 mm

A/TSN (ø100 – ø250mm)

– TecTangentialSlot 刀片切宽 16 – 25 mm

实际案例

案例 #1

通用工程

零件:	转子
材料:	AVP- 合金钢P40
刀盘:	ASV02N160-E4 (ø100, 5 edge lines)
刀片:	TVKX020204-TN MJ
材质:	AH130
加工条件:	Vc = 161 (m/min) t = 0.01 (mm) fz = 0.07 (mm/t) Vf = 200 (mm/min) W = 4 (mm) ae = 41 (mm) 应用: Slotting Coolant: 压缩空气机床: ISO50, 20Kw, 3轴立式加工中心

Milling-Slot-Milling-Slotmill-Series-img-8

案例 #2

通用工程

零件:	机床零件
材料:	FCD450 / 450-10S
刀盘:	TSN10R125M31.7-16-06 (ø125, 6 edge lines)
刀片:	LMEU100808ZNEN-MJ
材质:	AH120
加工条件:	Vc = 150 (m/min) t = 0.15 (mm) fz = 0.2 (mm/t) Vf = 358 (mm/min) W = 16 (mm) ae = 22 (mm) 应用: 铣槽冷却方式: 干切机床: 立式加工中心, BT50

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案例 #3

通用工程

零件:	机床零件
材料:	SKD11 / X153CrMoV12
刀盘:	ASW06N100-10 (ø100, 5 edge lines)
刀片:	WNGU060308TN-MJ
材质:	AH725
加工条件:	Vc = 110 (m/min) t = 0.08 (mm) fz = 0.1 (mm/t) Vf = 175 (mm/min) W = 10 (mm) ae = 23 (mm) 应用: 铣槽冷却方式: 干切机床: 立式加工中心, BT40

Milling-Slot-Milling-Slotmill-Series-img-10

标准加工条件

TungMiniSlit

ISO	Workpiece material	Hardness (HB)	Insert	Cutting speed Vc (m/min)	Chip thickness t (mm)
	Low carbon steel SS400, S15C, etc. E275A, C15E4, etc.	– 200	SSM…	150 – 230	0.05 – 0.15
	High carbon steel S45C, S55C, etc. E355D, C55, etc.	200 – 300	SSM…	100 – 170	0.04 – 0.13
	Alloy steels SCM440, SCr415, etc. 42CrMo4, 20Cr4, etc.	150 – 300	SSM…	90 – 160	0.04 – 0.13
	Tool steel SKD11, SKD61, etc. X153CrMoV12, X40CrMoV5-1, etc.	– 300	SSM…	70 – 120	0.04 – 0.13
	Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc.	–	SSS…	90 – 200	0.04 – 0.13
	Grey cast iron FC250, FC300, etc. 250, 300, etc.	150 – 250	SSM…	100 – 200	0.05 – 0.15
	Ductile cast iron FCD400, etc, 400-15S, etc.	150 – 250	SSM…	80 – 130	0.05 – 0.15

TungThinSlit

ISO	Workpiece material	Hardness	Priority	Grade	Cutting speed Vc (m/min)	Feed per edge line: fz (mm/t)
						ASV
						ae / DC (mm)
						10%	20%	30%	≤ 50%
	Low carbon steels SS400, etc. E275A, etc.	– 200 HB	First choice	AH725	90 – 180	0.08 – 0.25	0.06 – 0.19	0.05 – 0.16	0.05 – 0.15
	Low carbon steels SS400, etc. E275A, etc.	– 200 HB	Fracture resistance	AH130	90 – 180	0.08 – 0.25	0.06 – 0.19	0.05 – 0.16	0.05 – 0.15
	High carbon steels S45C, etc. C45, etc.	200 – 300 HB	First choice	AH725	90 – 180	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	High carbon steels S45C, etc. C45, etc.	200 – 300 HB	Fracture resistance	AH130	90 – 180	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	Alloy steels SCM440, etc. 42CrMo4, etc.	150 – 300 HB	First choice	AH725	90 – 180	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	Alloy steels SCM440, etc. 42CrMo4, etc.	150 – 300 HB	Fracture resistance	AH130	90 – 180	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	Tool steels SKD61, etc. X40CrMoV5-1, etc.	– 300 HB	First choice	AH725	90 – 180	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	Tool steels SKD61, etc. X40CrMoV5-1, etc.	– 300 HB	Fracture resistance	AH130	90 – 180	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	Stainless steel SUS304, etc. X5CrNi18-9, etc.	– 200 HB	–	AH725, AH130	90 – 200	0.07 – 0.22	0.05 – 0.16	0.04 – 0.14	0.04 – 0.13
	Grey cast irons FC250, etc. 250, etc.	150 – 250 HB	–	AH120	120 – 230	0.08 – 0.25	0.06 – 0.19	0.05 – 0.16	0.05 – 0.15
	Ductile cast irons FCD400, etc. 400-15S, etc.	150 – 250	–	AH120	90 – 150	0.08 – 0.25	0.06 – 0.19	0.05 – 0.16	0.05 – 0.15
	Titanium alloys Ti-6Al-4V, etc.	– 40 HRC	First choice	AH725	30 – 40	0.07 – 0.12	0.05 – 0.09	0.04 – 0.07	0.04 – 0.07
	Titanium alloys Ti-6Al-4V, etc.	– 40 HRC	Fracture resistance	AH130	30 – 40	0.07 – 0.12	0.05 – 0.09	0.04 – 0.07	0.04 – 0.07
	Nickel-based alloys Inconel 718, etc.	– 40 HRC	First choice	AH725	20 – 35	0.07 – 0.12	0.05 – 0.09	0.04 – 0.07	0.04 – 0.07
	Nickel-based alloys Inconel 718, etc.	– 40 HRC	Fracture resistance	AH130	20 – 35	0.07 – 0.12	0.05 – 0.09	0.04 – 0.07	0.04 – 0.07

TungUniversalSlot

ISO	Workpiece material	Hardness	Priority	Grade	Cutting speed Vc (m/min)	Feed per edge line: fz (mm/t)
						TSW / ASW
						ae / DC (mm)
						10%	20%	30%	≤ 50%
	Low carbon steels SS400, etc. E275A, etc.	– 200 HB	First choice	AH3135	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Low carbon steels SS400, etc. E275A, etc.	– 200 HB	Wear resistance	AH120	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	High carbon steels S45C, etc. C45, etc.	200 – 300 HB	First choice	AH3135	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	High carbon steels S45C, etc. C45, etc.	200 – 300 HB	Wear resistance	AH120	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Alloy steels SCM440, etc. 42CrMo4, etc.	150 – 300 HB	First choice	AH3135	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Alloy steels SCM440, etc. 42CrMo4, etc.	150 – 300 HB	Wear resistance	AH120	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Tool steels SKD61, etc. X40CrMoV5-1, etc.	– 300 HB	First choice	AH3135	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Tool steels SKD61, etc. X40CrMoV5-1, etc.	– 300 HB	Wear resistance	AH120	90 – 180	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Stainless steel SUS304, etc. X5CrNi18-9, etc.	– 200 HB	–	AH3135	90 – 200	0.12 – 0.33	0.09 – 0.25	0.07 – 0.21	0.07 – 0.2
	Grey cast irons FC250, etc. 250, etc.	150 – 250 HB	–	AH120	120 – 230	0.12 – 0.42	0.09 – 0.31	0.07 – 0.27	0.07 – 0.25
	Ductile cast irons FCD400, etc. 400-15S, etc.	150 – 250 HB	–	AH120	90 – 150	0.12 – 0.42	0.09 – 0.31	0.07 – 0.27	0.07 – 0.25
	Titanium alloys Ti-6Al-4V, etc.	–	First choice	AH3135	30 – 40	0.1 – 0.17	0.08 – 0.13	0.06 – 0.11	0.06 – 0.1
	Titanium alloys Ti-6Al-4V, etc.	–	Wear resistance	AH130	30 – 40	0.1 – 0.17	0.08 – 0.13	0.06 – 0.11	0.06 – 0.1
	Nickel-based alloys Inconel 718, etc.	–	First choice	AH130	20 – 35	0.1 – 0.17	0.08 – 0.13	0.06 – 0.11	0.06 – 0.1
	Nickel-based alloys Inconel 718, etc.	–	Wear resistance	AH3135	20 – 35	0.1 – 0.17	0.08 – 0.13	0.06 – 0.11	0.06 – 0.1

TecTungentialSlot

ISO	Workpiece material	Hardness	Priority	Grade	Cutting speed Vc (m/min)	Feed per edge line: fz (mm/t)
						ae / DC (mm)
						10%	20%	30%	≤ 50%
	Low carbon steels SS400, S15C, etc. E275A,C15E4, etc.	– 200 HB	First choice	AH3225, AH3135	90 – 300	0.06 – 0.42	0.06 – 0.31	0.06 – 0.27	0.06 – 0.25
	High carbon steels S45C, S55C, etc. C45, C55, etc.	– 300 HB	First choice	AH3225, AH3135	90 – 250	0.06 – 0.42	0.06 – 0.31	0.06 – 0.27	0.06 – 0.25
	Alloy steels SCM440, SCr415, etc. 42CrMo4, etc.	30 – 40 HRC	First choice	AH3225, AH3135	90 – 200	0.06 – 0.42	0.06 – 0.31	0.06 – 0.27	0.06 – 0.25
	Tool steels SKD11, SKD61, etc. X153CrMoV12, X40CrMoV5-1, etc.	30 – 40 HRC	First choice	AH3225, AH3135	90 – 200	0.06 – 0.33	0.06 – 0.31	0.06 – 0.22	0.06 – 0.2
	Stainless steel SUS304, etc. X5CrNi18-9, etc.	–	First choice	AH3135, AH130	80 – 200	0.06 – 0.42	0.06 – 0.31	0.06 – 0.22	0.06 – 0.2
	Grey cast irons FC250, etc. 250, etc.	150 – 250 HB	First choice	AH8015, AH120	100 – 300	0.06 – 0.5	0.06 – 0.38	0.06 – 0.27	0.06 – 0.25
	Ductile cast irons FCD400, FCD600, etc. 400-15S, 600-3, etc.	150 – 250 HB	First choice	AH8015, AH120	100 – 250	0.06 – 0.33	0.06 – 0.31	0.06 – 0.27	0.06 – 0.25
	Titanium alloys Ti-6Al-4V, etc.	–	First choice	AH8015, AH120	20 – 60	0.06 – 0.22	0.06 – 0.16	0.06 – 0.14	0.06 – 0.13
	Nickel-based alloys Inconel 718, etc.	–	First choice	AH8015, AH120	20 – 40	0.06 – 0.2	0.06 – 0.15	0.06 – 0.12	0.06 – 0.1
	Hardened steel SKD61, etc.	40 – 50 HRC	First choice	AH8015	50 – 100	0.06 – 0.2	0.06 – 0.15	0.06 – 0.12	0.06 – 0.1

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