拥有8个刀尖刀片的面铣刀，可实现最佳离隙角
带8个刀尖刀片的铣刀，用于高效平面铣削加工
应用 & 特点
应用
特点
1. 拥有大离隙角和经济性的平面铣刀
• 设计用于平面铣削粗加工和精加工中避免刀具干涉。
• 修光刃刀片能够满足精密的表面精度要求。
2. 优化的刀具设计降低了切削力并防止振刀
• 因为凹形设计的切削刃形状实现了稳定的切削性能。
• 高抗崩损性的坚固刀片。
刀片 & 材质
刀体
实际案例
案例 #1
汽车行业
| 零件: | 转向节 |
| 材料: | FCD450 |
| 刀盘: | THSN12M050B22.0R04 (ø50 mm, z = 4) |
| 刀片: | SNMU120620EN-MM |
| 材质: | AH3135 |
| 加工条件: | Vc = 142 (m/min) fz = 0.22 (mm/t) Vf = 800 (mm/min) ap = 2 (mm) ae = 30 (mm) 应用: 平面铣削 冷却方式: 外冷 机床: 立式加工中心 |
案例 #2
汽车行业
| 零件: | 轴 |
| 材料: | 合金钢 (35HRC) |
| 刀盘: | THSN12M050B22.0R04 (ø50 mm, z = 4) |
| 刀片: | SNMU120620EN-MM |
| 材质: | AH3135 |
| 加工条件: | Vc = 236 (m/min) fz = 0.1 (mm/t) Vf = 600 (mm/min) ap = 2 (mm) ae = 35 (mm) 应用: 平面铣削 冷却方式: 外冷 机床: 立式加工中心 |
案例 #3
汽车行业
| 零件: | 轴 |
| 材料: | 合金钢 |
| 刀盘: | THSN12M050B22.0R04 (ø50 mm, z = 4) |
| 刀片: | SNMU120620EN-MM |
| 材质: | AH3135 |
| 加工条件: | Vc = 157 (m/min) fz = 0.2 (mm/t) Vf = 800 (mm/min) ap = 2 (mm) ae = 40 (mm) 应用: 方肩铣削 冷却方式: 外冷 机床: 立式加工中心 |
标准加工条件
| ISO | Workpiece materials | Hardness | Priority | Grades | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|---|---|---|---|---|---|---|---|
 |
Low carbon steels S15C, etc. C15E4, etc., C15E, etc. |
– 200HB | First choice | AH3225 | MM | 100 – 250 | 0.06 – 0.3 |
| – 200HB | For wear resistance | T3225 | MM | 200 – 350 | 0.06 – 0.25 | ||
| High carbon and alloy steel S55C, SCM440, etc. C55, 42CrMo4, etc. |
– 300HB | First choice | AH3225 | MM | 100 – 250 | 0.06 – 0.3 | |
| – 300HB | For wear resistance | T3225 | MM | 180 – 300 | 0.06 – 0.25 | ||
| Prehardened steel NAK80, PX5, etc. |
30 – 40 HRC | First choice | AH3225 | MM | 100 – 200 | 0.06 – 0.25 | |
| 30 – 40 HRC | For wear resistance | T3225 | MM | 150 – 250 | 0.06 – 0.2 | ||
 |
Austenitic stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-3, etc. |
– 200HB | First choice | AH3135 | MM | 100 – 200 | 0.06 – 0.25 |
| – 200HB | For wear resistance | T3225 | MM | 100 – 200 | 0.06 – 0.2 | ||
| Stainless cast steel SCH20XNb, 1.4849, etc. |
– | First choice | T3225 | MM | 60 – 120 | 0.06 – 0.2 | |
| – | For fracture resistance | AH3135 | MM | 60 – 120 | 0.06 – 0.2 | ||
 |
Grey cast iron FC250, etc. 250, etc., GG25, etc. |
150 – 250HB | First choice | T1215 | MM | 100 – 350 | 0.06 – 0.3 |
| 150 – 250HB | For fracture resistance | AH120 | MM | 100 – 250 | 0.06 – 0.3 | ||
| Ductile cast iron FCD600, etc. 600-3, etc., GGG60, etc. |
150 – 250HB | First choice | T1215 | MM | 100 – 350 | 0.06 – 0.25 | |
| 150 – 250HB | For fracture resistance | AH120 | MM | 80 – 200 | 0.06 – 0.3 | ||
 |
Titanium alloys Ti-6AI-4V, etc. |
– 40HRC | First choice | AH3135 | MM | 30 – 60 | 0.06 – 0.2 |
| Heat-resistant alloys Inconel718, etc. |
– 40HRC | First choice | AH120 | MM | 10 – 40 | 0.04 – 0.16 | |
 |
Hardened steel SKD61, etc., X40CrMoV5-1, etc. |
40 – 50HRC | First choice | AH3225 | MM | 80 – 130 | 0.04 – 0.16 |
| Hardened steel SKD11, etc., X153CrMoV12, etc. |
50 – 60HRC | First choice | AH120 | MM | 50 – 70 | 0.02 – 0.08 |
