拥有出色表面精度的高速面铣刀
适用于各种材料加工的高效、经济型面铣刀
应用 & 特点
应用
特点
1. 经济的五边形刀片
• 10个刀尖双面刀片
2. 低切削力
3. 刀片阵容丰富可用于各种加工
刀片 & 材质
刀体
实际案例
案例 #1
通用工程
| 零件: | 泵壳 |
| 材料: | SKD11 |
| 新刀: | TEN09R125M38.1-06 (ø125 mm, z = 6) |
| 刀片: | PNCU0905GNEN-ML |
| 材质: | AH3135 |
| 加工条件: | Vc = 120 (m/min) fz = 0.25 (mm/t) Vf = 458 (mm/min) ap = 3 (mm) ae = 60 (mm) 应用: 平面铣削 冷却方式: 干式 机床: 卧式加工中心 |
案例#2
通用工程
| 零件: | 轧制模材料 |
| 材料: | 工具钢 |
| 铣刀: | TEN09R160M50.8-12 (ø160 mm, z = 12) |
| 刀片: | PNMU0905GNEN-MJ |
| 材质: | AH3225 |
| 加工条件: | Vc = 300 (m/min) fz = 0.1 (mm/t) Vf = 716 (mm/min) ap = 0.8 (mm) ae = 50 (mm) 应用: 面铣 冷却方式: 干式 机床: 卧式加工中心 |
案例 #3
通用工程
| 零件: | EGR 阀门 |
| 材料: | FC250 / 250 |
| 铣刀: | TEN09R125M38.1-06 (ø125 mm, z = 6) |
| 刀片: | PNCU0905GNEN-MJ |
| 材质: | AH120 |
| 加工条件: | Vc = 390 (m/min) fz = 0.15 (mm/t) Vf = 900 (mm/min) ap = 0.9 (mm) ae = 75 (mm) 应用: 面铣 冷却方式: 外冷 机床: 立式加工中心、6kW |
| 工序: | , |
| 机床: |
标准加工条件
| ISO | Workpiece materials | Hardness | Selection criteria |
Recommended grade |
Chipbreaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|---|---|---|---|---|---|---|---|
 |
Low carbon steels S15C, C15E4, etc. C15, etc. |
200 – 300 HB | First choice | AH3225 | MJ | 100 – 250 | 0.1 – 0.4 |
| 200 – 300 HB | Low cutting force | AH3225 | ML | 100 – 250 | 0.1- 0.3 | ||
| 200 – 300 HB | Wear resistance | T3225 | MJ | 200 – 350 | 0.1- 0.3 | ||
| 200 – 300 HB | Surface quality | NS740 | MJ | 100 – 250 | 0.1- 0.3 | ||
| High carbon steels, alloyed steels S45C, SCM440, etc. C45, 42CrMo4, etc. |
150 – 300 HB | First choice | AH3225 | MJ | 100 – 250 | 0.1- 0.35 | |
| 150 – 300 HB | Low cutting force | AH3225 | ML | 100 – 250 | 0.1- 0.3 | ||
| 150 – 300 HB | Wear resistance | T3225 | MJ | 180 – 300 | 0.1- 0.3 | ||
| 150 – 300 HB | Surface quality | NS740 | MJ | 100 – 250 | 0.1- 0.3 | ||
| Prehardened steels NAK80, PX5, etc. |
30 – 40 HRC | First choice | AH3225 | MJ | 100 – 200 | 0.1- 0.3 | |
| 30 – 40 HRC | Low cutting force | AH3225 | ML | 100 – 200 | 0.1- 0.25 | ||
| 30 – 40 HRC | Wear resistance | T3225 | MJ | 150 – 250 | 0.1- 0.25 | ||
 |
Stainless steels SUS304, etc. X5CrNi18-9, etc. |
– 200 HB | First choice | AH3135 | ML | 100 – 200 | 0.1 – 0.3 |
| – 200 HB | Fracture resistance | AH3135 | MJ | 100 – 200 | 0.1 – 0.35 | ||
| – 200 HB | Wear resistance | T3225 | MJ | 100 – 250 | 0.1 – 0.3 | ||
 |
Grey cast irons FCD400, etc. 250, etc. |
150 – 250 HB | First choice | AH8015 | MJ | 100 – 250 | 0.1 – 0.4 |
| 150 – 250 HB | Wear resistance | T1215 | MJ | 100 – 300 | 0.1 – 0.35 | ||
| Ductile cast irons FCD400, etc. 400-15S, etc. |
150 – 250 HB | First choice | AH8015 | MJ | 80 – 200 | 0.1 – 0.4 | |
| 150 – 250 HB | Wear resistance | T1215 | MJ | 100 – 300 | 0.1 – 0.35 | ||
 |
Aluminium alloys Si < 13% |
– | First choice | DS2005, KS05F | AJ | 500 – 1500 | 0.1 – 0.5 |
| Aluminium alloys Si ≥ 13% |
– | First choice | DS2005, KS05F | AJ | 150 – 500 | 0.1 – 0.5 | |
 |
Titanium alloys Ti-6Al-4V, etc. |
– 40 HRC | First choice | AH3135 | ML | 30 – 60 | 0.1 – 0.3 |
| – 40 HRC | Fracture resistance | AH3135 | MJ | 30 – 60 | 0.1 – 0.3 | ||
| – 40 HRC | Wear resistance | AH8015 | ML | 30 – 60 | 0.1 – 0.3 | ||
| Heat-resistant alloys Inconel 718, etc. |
– 40 HRC | First choice | AH8015 | MJ | 10 – 40 | 0.04 – 0.1 | |
 |
Hardened materials SKD61, X40CrMoV5-1, etc. |
40 – 50 HRC | First choice | AH8015 | MJ | 80 – 150 | 0.05 – 0.15 |
| 40 – 50 HRC | Fracture resistance | AH3225 | MJ | 80 – 150 | 0.05 – 0.15 |
- 使用压缩空气清除多余的切屑防止塞屑。
- 使用水基冷却液避免刃口积屑瘤的产生，防止刀尖熔敷。 (如铝合金加工).
- 对于切深不均匀的加工（如铸造表面）和工件材料断续表面的加工，进给（fz）的设置应该低于上表所示的推荐值。
- 加工条件可能受限于机床功率，工件刚性和主轴输出。当切宽、切深或悬伸长度较大时，Vc和fz的设置应该低于推荐值并确认机床的功率和振动情况。
