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钢和铸铁加工用面铣刀

一款刀体可分别选择安装4种刀片拓宽了其应用范围

应用 & 特点

应用

Face millingCoolant hole

特点

1. 可选择安装单面或双面刀片

  • ONMU / ONHU: 双面, 八边形刀片 (经济性好)
  • SNMU / SNHU: 双面, 四边形刀片 (大切深)
  • OWMT: 单面, 八边形刀片(低切削负载,大进给速度)

2. 丰富的刀体阵容

• 包括直径 >ø315 mm 的刀盘或超密齿距设计用于铸铁高效铣削加工。

 



通用目的
位于大容屑槽上优化的冷却液出口位置有助于实现顺畅的排屑。大尺寸锁紧螺钉提高了刀片的安全性。
刀盘直径: ø80 mm – ø315 mm



实现高效的铸铁铣削
提供了相对于螺钉锁紧式刀盘两倍的刀片，且刀片转位方便。
刀盘直径: ø80 mm – ø160 mm

刀片 & 材质

刀片

ONHU07-W

  • 带有8个刀尖的修光刃刀片配合ONMU/ONHU 刀片使用

ON*U07-MJ / -ML

  • 经济性双面八边形刀片, 可以使用16个刀尖

OWMT08-HJ

  • 拥有正前角和HJ断屑槽的八边形铣刀片, 可以使用8个刀尖

OWMT08-ML

  • 拥有正前角和ML断屑槽的八边形铣刀片,可以使用8个刀尖

SNHU17-W

  • 拥有2个刀尖的双面修光刃刀片配合SNMU/SNHU刀片使用

SN*U17-MJ / -ML

  • Double sided square inserts with large depth of cut
主要材质

AH3135

  • 高抗崩损性
  • 适用于钢和不锈钢一般条件下的加工

T3225

  • 高抗崩刃和抗崩损性
  • 适用于钢和不锈钢的铣削加工

AH120

  • 很好的平衡了耐磨性和抗崩损性
  • 适用于钢、不锈钢和铸铁一般条件下的加工

刀体

芯轴式

TAN07 (ø63 – ø315mm)

可以安装双面八边形或四边形刀片的45°螺钉锁紧式面铣刀

芯轴式

TAN07-W (ø63 – ø200mm)

可以安装双面八边形或四边形刀片的45°楔形锁紧式面铣刀

实际案例

案例 #1

汽车行业

零件: 缸体
材料: FC250
刀盘: TAN07R160M50.8-15 (ø160 mm, z = 15)
刀片: ONHU0705ANTN-ML
材质: AH120
加工条件: Vc = 180 (m/min)
fz = 0.18 → 0.2 (mm/t)
Vf = 780 → 1080 (mm/min)
ap = 3 (mm)
ae = 100 (mm)
应用: 平面铣削
冷却方式: 干切
机床: 立式加工中心, BT50
案例 #2

汽车行业

零件: 曲轴
材料: SCM435 / 34CrMo4
刀盘: TAN07R100M31.7-07 (ø100 mm, z = 7)
刀片: ONMU0705ANPN-ML
材质: AH3135
加工条件: Vc = 80 (m/min)
fz = 0.18 (mm/t)
Vf = 320 (mm/min)
ap = 3 (mm)
ae = 75 (mm)
应用: 平面铣削
冷却方式: 冷却液
机床: 专机
案例 #3

通用工程

零件: 弯头
材料: SCS10 / 25Cr5NiMoN
刀盘: TAN07R200M47.6-12 (ø200 mm, z = 12)
刀片: OWMT0807AAER-ML
材质: AH3135
加工条件: Vc = 70 (m/min)
fz = 0.2 (mm/t)
Vf = 267 (mm/min)
ap = 1 (mm)
ae = 180 (mm)
应用: 平面铣削
冷却方式: 冷却液
机床: 卧式加工中心, BT50

标准加工条件

Negative type

ISO Workpiece material Hardness Priority Recommendation Cutting speed
Vc (m/min)		 Feed per tooth
fz (mm/t)
Grade Chipbreaker
Low carbon steel
S15C, SS400, etc.
C15E4, E275A, etc.		 – 200HB First choice AH3225 MJ 100 – 250 0.2 – 0.5
– 200HB Fracture resistance AH3135 MJ 100 – 250 0.2 – 0.5
– 200HB Wear resistance T3225 MJ 200 – 350 0.2 – 0.4
– 200HB Low cutting force AH3225 ML 100 – 250 0.2 – 0.4
High carbon steel
S45C, S55C, etc.
C45, C55, etc.		 200 – 300 HB First choice AH3225 MJ 100 – 230 0.2 – 0.4
200 – 300 HB Fracture resistance AH3135 MJ 100 – 230 0.2 – 0.4
200 – 300 HB Wear resistance T3225 MJ 180 – 300 0.2 – 0.4
200 – 300 HB Low cutting force AH3225 ML 100 – 230 0.2 – 0.4
Alloy steel
SCM440, SCr415, etc.
42CrMo4, 17Cr3, etc.		 150 – 330 HB First choice AH3225 MJ 100 – 200 0.2 – 0.4
150 – 330 HB Fracture resistance AH3135 MJ 100 – 200 0.2 – 0.4
150 – 330 HB Wear resistance T3225 MJ 150 – 250 0.2 – 0.4
150 – 330 HB Low cutting force AH3225 ML 100 – 200 0.2 – 0.4
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – 200HB First choice AH3135 MJ 100 – 200 0.1 – 0.3
– 200HB Wear resistance T3225 MJ 100 – 250 0.1 – 0.3
Grey cast iron
FC350, FC450 etc.
GG35, GG45, etc.		 150 – 250HB First choice AH8015 MJ 100 – 250 0.1 – 0.5
150 – 250HB Wear resistance T1215 MJ 150 – 300 0.1 – 0.5
150 – 250HB Low cutting force AH8015 ML 100 – 250 0.1 – 0.5
Ductile cast iron
FCD600, etc.
600-3, etc.		 150 – 300HB First choice AH8015 MJ 80 – 200 0.1 – 0.5
150 – 300HB Wear resistance T1215 MJ 100 – 300 0.1 – 0.5
150 – 300HB Low cutting force AH8015 ML 80 – 200 0.1 – 0.5
Titanium alloy
Ti-6Al-4V, etc.		 – HRC 40 First choice AH3135 ML 30 – 60 0.1 – 0.3
Heat resistant alloy
Inconel718, etc.		 – HRC 40 First choice AH8015 ML 10 – 40 0.05 – 0.15
Hardened steel 40 – 50HRC First choice AH8015 MJ 80 – 130 0.1 – 0.2
40 – 50HRC Fracture resistance AH3225 MJ 80 – 130 0.1 – 0.2
50 – 60HRC First choice AH8015 MJ 50 – 70 0.05 – 0.1

Positive type

ISO Workpiece material Hardness Priority Grade Cutting speed
Vc (m/min)		 Feed per tooth: fz (mm/t)
ML HJ*
Low carbon steel
S15C, SS400, etc.
C15E, etc.		 – 200HB First choice AH3135 100 – 300 0.1 – 0.4 0.5 – 1.5
High carbon steel
S45C, S55C, etc.
C45, C55, etc.		 200 – 300 HB First choice AH3135 100 – 230 0.1 – 0.3 0.5 – 1.5
Alloy steel
SCM440, SCr415, etc.
42CrMo4, 17Cr3, etc.		 150 – 330 HB First choice AH3135 100 – 200 0.1 – 0.3 0.5 – 1.5
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – 200HB First choice AH3135 100 – 150 0.1 – 0.3 0.3 – 0.7
– 200HB Fracture resistance AH130 100 – 150 0.1 – 0.3 –
Grey cast iron
FC350, FC450 etc.
GG35, GG45, etc.		 150 – 250HB First choice AH3135 100 – 250 0.1 – 0.4 0.5 – 1.5
Ductile cast iron
FCD600, etc.
600-3, etc.		 150 – 250HB First choice AH3135 80 – 200 0.1 – 0.3 0.5 – 1.5
Titanium alloy
Ti-6Al-4V, etc.		 – HRC 40 First choice AH3135 30 – 60 0.1 – 0.3 0.3 – 0.7
– HRC 40 Fracture resistance AH130 30 – 60 0.1 – 0.3 –
Heat resistant alloy
Inconel718, etc.		 – HRC 40 First choice AH3135 10 – 40 0.05 – 0.15 0.1 – 0.3
– HRC 40 Fracture resistance AH130 10 – 40 0.05 – 0.15 –
Hardened steel 40 – 50HRC First choice AH3135 80 – 130 – 0.1 – 0.3
50 – 60HRC First choice AH3135 50 – 70 – 0.03 – 0.07

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