拥有强壮和平滑切削刃的方肩铣刀
优化的切削刃完整性,实现最大生产效率和刀具可靠性
应用 & 特点
应用
特点
1. 阵容丰富的经济型4刀尖双面刀片
2. 2款刀片可用
• LQMU11-E-MJ 用于三维加工
• LQMU11/18-MJ 用于一般方肩铣削加工
3. S出色的刃口完整性
4. 更高的每齿进给能力
刀片 & 材质
刀片
主要材质
刀体
实际案例
案例 #1
通用工程
零件: | 法兰板 |
材料: | 马氏体不锈钢 |
刀盘: | TPQ11R080M27.0E10 (ø80, z = 10) |
刀片: | LQMU110708PXER-MJ |
材质: | AH3135 |
加工条件: | Vc = 180 (m/min) fz = 0.15 (mm/t) Vf = 1074 (mm/min) ap = 1.0 (at 1.0 mm helix pitch) (mm) ae = 50 (mm) 应用:螺旋插补铣扩孔加工 冷却方式: 干切 机床: 立式加工中心, BT50 |
案例 #2
通用加工
零件: | 机床零件 |
材料: | S55C / C55 |
刀盘: | TPQ11R050M22.0E06 (ø50, z = 6) |
刀片: | LQMU110708PXER-MJ |
材质: | AH3135 |
加工条件: | Vc = 180 (m/min) fz = 0.15 (mm/t) Vf = 1035 (mm/min) ap = 9 (competitor’s ap = 8) (mm) ae = 26 (mm) 应用: 方肩铣削 冷却方式: 外冷 机床: 立式加工中心, BT50 |
案例#3
通用加工
零件: | 底座 |
材料: | SS400 / E275A |
刀盘: | TPQ11R040M16.0E04 (ø40, z = 4) |
刀片: | LQMU110708PXER-MJ |
材质: | AH120 |
加工条件: | Vc = 176 (m/min) fz = 0.15(其它品牌: fz = 0.12) (mm/t) Vf = 860(其它品牌: Vf = 720) (mm/min) ap = 4 (0.38º坡铣角) (mm) ae = 10 (mm) 应用: 扩充,螺旋插补铣 冷却方式: 外冷 机床: 立式加工中心, BT50 |
标准加工条件
LQMU11-PXER-MJ
ISO | Workpiece material | Hardness | Grade | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|
---|---|---|---|---|---|---|
Low carbon steel S15C, C15E, etc. |
– 200 HB | AH3135 | 100 – 250 | 0.1 – 0.25 | ||
Alloy steel S55C, C55, etc. |
– 300 HB | AH3135 | 100 – 230 | 0.1 – 0.2 | ||
Prehardened steel NAK80, PX5, etc. |
30 – 40 HRC | AH3135 | 100 – 230 | 0.1 – 0.2 | ||
Stainless steel SUS304, etc. X5CrNi18-9, etc. |
– | AH3135 | 90 – 180 | 0.1 – 0.25 | ||
Grey cast iron FC250, 250, etc. |
150 – 250 HB | AH120 | 140 – 250 | 0.1 – 0.25 | ||
Ductile cast iron FCD400, 450-10S, etc. |
150 – 250 HB | AH120 | 110 – 200 | 0.1 – 0.25 | ||
Titanium alloys Ti-6AI-4V, etc. |
– | AH120 | 30 – 60 | 0.08 – 0.2 | ||
Superalloys Inconel 718, etc. |
– | AH120 | 20 – 50 | 0.06 – 0.1 | ||
Hardened steel | SKD61, etc. | 40 – 50 HRC | AH120 | 45 – 70 | 0.08 – 0.15 | |
SKD11, etc. | 50 – 60 HRC | AH120 | 40 – 65 | 0.06 – 0.1 |
LQMU11-PNER-MJ
ISO | Workpiece material | Hardness | Grade | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|---|
Low carbon steel S15C, C15E, etc. |
– 200 HB | AH725 | 100 – 250 | 0.1 – 0.25 | |
High carbon steel S45C, S55C, etc. C45, C55, etc. |
200 – 300 HB | AH725 | 100 – 230 | 0.1 – 0.2 | |
Alloy steel XCM440, SCr415, etc. 42CrMo4, etc. |
150 – 300 HB | AH725 | 100 – 230 | 0.1 – 0.2 | |
Tool steel D2, X153CrMoV12, etc. |
– 300 HB | AH725 | 100 – 180 | 0.1 – 0.2 | |
Stainless steel SUS304, etc. X5CrNi18-9, etc. |
– | AH140 | 90 – 180 | 0.1 – 0.25 | |
Grey cast iron FC250, 250, etc. |
150 – 250 HB | AH120 | 140 – 250 | 0.1 – 0.25 | |
Ductile cast iron FCD400, 450-10S, etc. |
150 – 250 HB | AH120 | 110 – 200 | 0.1 – 0.25 | |
Superalloys Inconel 718, etc. |
– | AH725 | 20 – 50 | 0.08 – 0.2 |
LQMU18
ISO | Workpiece material | Hardness | Priority | Chipbreaker | Grade | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|
---|---|---|---|---|---|---|---|---|
Low carbon steel S15C, C15E, etc. |
– 200 HB | First Choice | MJ | AH3225 | 100 – 250 | 0.1 – 0.25 | ||
Low cutting force | ML | AH3225 | 100 – 250 | 0.1 – 0.25 | ||||
High carbon steel S45C, S55C, etc. C45, C55, etc. |
200 – 300 HB | First Choice | MJ | AH3225 | 100 – 230 | 0.1 – 0.2 | ||
Low cutting force | ML | AH3225 | 100 – 230 | 0.1 – 0.2 | ||||
Alloy steel SCM440, SCr415, etc. 42CrMo4, etc. |
– 300 HB | First Choice | MJ | AH3225 | 100 – 230 | 0.1 – 0.2 | ||
Low cutting force | ML | AH3225 | 100 – 230 | 0.1 – 0.2 | ||||
Tool steel SKD11, etc. X153CrMoV12, etc. |
30 – 40 HRC | First Choice | MJ | AH3225 | 100 – 180 | 0.1 – 0.2 | ||
Low cutting force | ML | AH3225 | 100 – 180 | 0.1 – 0.2 | ||||
Stainless steel SUS304, etc. X5CrNi18-9, etc. |
– 200 HB | First choice | ML | AH3135 | 90 – 180 | 0.1 – 0.25 | ||
Fracture resistance | MJ | AH3135 | 90 – 180 | 0.1 – 0.25 | ||||
Grey cast iron FC250, 250, etc. |
150 – 250 HB | First choice | MJ | AH8015 | 140 – 250 | 0.1 – 0.25 | ||
Low cutting force | ML | AH8015 | 140 – 250 | 0.1 – 0.25 | ||||
Wear resistance | MJ | T1215 | 200 – 400 | 0.1 – 0.25 | ||||
Ductile cast iron FC400, 450-10S, etc. |
150 – 250 HB | First choice | MJ | AH8015 | 110 – 200 | 0.1 – 0.25 | ||
Low cutting force | ML | AH8015 | 110 – 200 | 0.1 – 0.25 | ||||
Wear resistance | MJ | T1215 | 150 – 300 | 0.1 – 0.25 | ||||
Titanium alloys Ti-6AI-4V, etc. |
– | First choice | ML | AH3135 | 30 – 60 | 0.08 – 0.2 | ||
Fracture resistance | MJ | AH3135 | 30 – 60 | 0.08 – 0.2 | ||||
Superalloys Inconel 718, etc. |
– | First choice | ML | AH8015 | 20 – 50 | 0.06 – 0.15 | ||
Fracture resistance | MJ | AH8015 | 20 – 50 | 0.06 – 0.15 | ||||
Hardened steel | SKD61, etc. X40CrMoV5-1, etc. |
40 – 50 HRC | First choice | MJ | AH8015 | 45 – 70 | 0.08 – 0.15 | |
SKD11, etc. X153CrMoV12, etc. |
50 – 60 HRC | First choice | MJ | AH8015 | 40 – 65 | 0.06 – 0.1 |
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