Multifunctional tool for drilling and turning
Multifunctional tool for improved productivity
Applications & Features
Applications
Features
1. Minimum number of tools for maximum productivity
• A single TungBoreMini tool can handle multiple operations such as ID turning after drilling without exchanging the tools.
• Allows drilling and hole enlargement on various materials, instead of using a drill and turning tool.
• Can be used just like a standard ISO turning tool for ID, OD, and/or face turning application.
2. Reduced machine downtime
Multifunctional TungBoreMini eliminates tool changeover time, resulting in significantly reduced cycle time – this is especially effective in applications where individual processing time is short and quick, resulting in tremendous improvement in cycle time.
3. Features
Inserts & Grades
Inserts
Grades
AH725
- P15 – P30 / M15 – M30 / K25 – K30 / S15 – S25
- Good balance between wear and chipping resistance
- Suitable for machining steel and stainless steel under general cutting conditions
Toolholders
External turning, Internal turning, Face turning, Hole-making
TungBoreMini Toolholders
Multifunctional tool for drilling and turning
Practical examples
Example #1
General Engineering
Part: | Machine parts |
Material: | SUS440 |
Holder: | TBM12R/LF16-2.25 |
Insert: | XOMU06H204-PS |
Grade: | AH725 |
Cutting conditions: | Vc = 80 (m/min) f = 0.15 (mm/rev) ap = 2.5 (mm) Coolant: Wet |
Example #2
General Engineering
Part: | Machine parts |
Material: | SUS304 / X5CrNi18-9 |
Holder: | TBM12R/LF16-2.25 |
Insert: | XOMU06H204-PS |
Grade: | AH725 |
Cutting conditions: | Vc = 100 (m/min) f = Drilling: 0.03, Internal turning:0.1 – 0.15 (mm/rev) ap = 0.5 (mm) Coolant: Wet |
Standard cutting conditions
Drilling
ISO | Workpiece materials | Cutting speed Vc (m/min) | Minimum bore diameter: DMIN (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
ø8 | ø10 | ø12 | ø14 | ø16 | ø18 | ø20 | ø25 | ø32 | |||
Low carbon steel Carbon steel |
50 – 180 | 0.02 – 0.05 | 0.02 – 0.05 | 0.02 – 0.07 | 0.01 – 0.075 | 0.01 – 0.08 | 0.05 – 0.13 | 0.05 – 0.13 | 0.05 – 0.14 | 0.05 – 0.14 | |
Stainless steel | 50 – 160 | 0.02 – 0.05 | 0.02 – 0.05 | 0.02 – 0.07 | 0.01 – 0.075 | 0.01 – 0.08 | 0.05 – 0.13 | 0.05 – 0.13 | 0.05 – 0.14 | 0.05 – 0.14 | |
Cast iron | 50 – 180 | 0.02 – 0.05 | 0.02 – 0.05 | 0.02 – 0.07 | 0.01 – 0.075 | 0.01 – 0.08 | 0.05 – 0.13 | 0.05 – 0.13 | 0.05 – 0.14 | 0.05 – 0.14 | |
Aluminium alloys | 100 – 300 | 0.02 – 0.05 | 0.02 – 0.05 | 0.02 – 0.07 | 0.01 – 0.075 | 0.01 – 0.08 | 0.05 – 0.13 | 0.05 – 0.13 | 0.05 – 0.14 | 0.05 – 0.14 |
Internal turning
ISO | Workpiece materials | Cutting speed Vc (m/min) | Minimum bore diameter: DMIN (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
ø8 | ø10 | ø12 | ø14 | ø16 | ø18 | ø20 | ø25 | ø32 | |||
Depth of cut: ap (mm) | |||||||||||
Low carbon steel Carbon steel |
50 – 180 | 0.2 – 2.5 | 0.5 – 3 | 0.5 – 3.5 | 0.5 – 4.5 | 0.5 – 5 | 0.5 – 5.5 | 0.5 – 6 | 0.5 – 6.5 | 0.5 – 7 | |
Feed: f (mm/rev) | |||||||||||
0.02 – 0.12 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.4 |
ISO | Workpiece materials | Cutting speed Vc (m/min) | Minimum bore diameter: DMIN (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
ø8 | ø10 | ø12 | ø14 | ø16 | ø18 | ø20 | ø25 | ø32 | |||
Depth of cut: ap (mm) | |||||||||||
Stainless steel | 50 – 160 | 0.2 – 2.5 | 0.5 – 3 | 0.5 – 3.5 | 0.5 – 4.5 | 0.5 – 5 | 0.5 – 5.5 | 0.5 – 6 | 0.5 – 6.5 | 0.5 – 7 | |
Feed: f (mm/rev) | |||||||||||
0.02 – 0.12 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.4 |
ISO | Workpiece materials | Cutting speed Vc (m/min) | Minimum bore diameter: DMIN (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
ø8 | ø10 | ø12 | ø14 | ø16 | ø18 | ø20 | ø25 | ø32 | |||
Depth of cut: ap (mm) | |||||||||||
Cast iron | 50 – 180 | 0.2 – 2.5 | 0.5 – 3 | 0.5 – 3.5 | 0.5 – 4.5 | 0.5 – 5 | 0.5 – 5.5 | 0.5 – 6 | 0.5 – 6.5 | 0.5 – 7 | |
Feed: f (mm/rev) | |||||||||||
0.02 – 0.12 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.4 |
ISO | Workpiece materials | Cutting speed Vc (m/min) | Minimum bore diameter: DMIN (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
ø8 | ø10 | ø12 | ø14 | ø16 | ø18 | ø20 | ø25 | ø32 | |||
Depth of cut: ap (mm) | |||||||||||
Aluminium alloys | 100 – 300 | 0.2 – 2.5 | 0.5 – 3 | 0.5 – 3.5 | 0.5 – 4.5 | 0.5 – 5 | 0.5 – 5.5 | 0.5 – 6 | 0.5 – 6.5 | 0.5 – 7 | |
Feed: f (mm/rev) | |||||||||||
0.02 – 0.12 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.05 – 0.2 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 – 0.4 |
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