T500 series

An optimal CVD grade for high speed machining of cast iron

The thickest coating layer improves tool life in high speed machining

Applications & Features

Grades

Practical examples

Standard cutting conditions

Negative inserts

Chipbreaker	Grades	Corner radius RE	Depth of cut ap (mm)	Feed f (mm/rev)	Cutting speed: Vc (m/min)
CM	T505	0.4	1 – 5	0.1 – 0.25	180 – 700	180 – 400
T505	0.8	1 – 5	0.15 – 0.4	180 – 700	180 – 400
T505	1.2	1 – 5	0.15 – 0.5	180 – 700	180 – 400
All-round	T505	0.4	1 – 6	0.2 – 0.3	180 – 700	180 – 400
T505	0.8	1 – 6	0.2 – 0.5	180 – 700	180 – 400
T505	1.2	1 – 6	0.2 – 0.5	180 – 700	180 – 400
T505	1.6	1 – 6	0.3 – 0.5	180 – 700	180 – 400
Flat-top	T505	0.8	0.05 – 2	0.2 – 0.45	180 – 700	180 – 400
T505	1.2	0.05 – 2	0.2 – 0.6	180 – 700	180 – 400

Chipbreaker	Grades	Corner radius RE	Depth of cut ap (mm)	Feed f (mm/rev)	Cutting speed: Vc (m/min)
CM	T515	0.8	1.0 – 5.0	0.15 – 0.40	150 – 700	150 – 300
T515	1.2	1.0 – 5.0	0.15 – 0.50	150 – 700	150 – 300
CH	T515	0.4	2.0 – 6.0	0.10 – 0.30	150 – 700	150 – 300
T515	0.8	2.0 – 6.0	0.20 – 0.45	150 – 700	150 – 300
T515	1.2	2.0 – 6.0	0.20 – 0.65	150 – 700	150 – 300
All-round	T515	0.4	1.0 – 6.0	0.20 – 0.30	150 – 700	150 – 300
T515	0.8	1.0 – 6.0	0.20 – 0.50	150 – 700	150 – 300
T515	1.2	1.0 – 6.0	0.20 – 0.50	150 – 700	150 – 300
T515	1.6	1.0 – 6.0	0.30 – 0.50	150 – 700	150 – 300
Fiat-top	T515	0.8	0.05 – 2.0	0.20 – 0.45	150 – 700	150 – 300
T515	1.2	0.05 – 2.0	0.30 – 0.80	150 – 700	150 – 300
SW (Wiper)	T515	0.8	0.5 – 2.0	0.30 – 0.60	150 – 700	150 – 300
T515	1.2	0.5 – 2.0	0.50 – 0.80	150 – 700	150 – 300

Positive insert

Chipbreaker	Grades	Corner radius RE	Depth of cut ap (mm)	Feed f (mm/rev)	Cutting speed: Vc (m/min)
CM	T505	0.4	0.05 – 2	0.05 – 0.2	180 – 700	180 – 400
T505	0.8	0.05 – 2	0.05 – 0.3	180 – 700	180 – 400
T505	1.2	0.05 – 2	0.05 – 0.3	180 – 700	180 – 400

Chipbreaker	Grades	Corner radius RE	Depth of cut ap (mm)	Feed f (mm/rev)	Cutting speed: Vc (m/min)
CM	T515	0.4	0.05 – 2.0	0.05 – 0.2	150 – 700	150 – 300
T515	0.8	0.05 – 2.0	0.05 – 0.3	150 – 700	150 – 300
T515	1.2	0.05 – 2.0	0.05 – 0.3	150 – 700	150 – 300

For more information about this product, visit our online e-catalog or download the product report:

PDF

Metric

Main product report_No. 539-G (T505)
Main product report_No. 433-G (T515)

Imperial

Main product report_No. 539-US (T505)
Main product report_No. 433-US (T515)

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Part:	Machine part
Material:	FCD500
Insert:	CNMG120408-CM
Grade:	T505
Cutting conditions:	Vc = 100(m/min) f = 0.5 (mm/rev) ap = 2.0 (mm) Application: External turning Coolant: Dry

Part:	Hub
Material:	FCD400 / GGG40
Insert:	CNMG120408
Grade:	T515
Cutting conditions:	Vc = 260 (m/min) f = 0.25 (mm/rev) ap = 3.0 (mm) Application: Face turning Coolant: Wet

Part:	Differential case
Material:	Ductile cast iron
Insert:	CNMG120412
Grade:	T515
Cutting conditions:	Vc = 140 (m/min) f = 0.25 (mm/rev) ap = 1.0 (mm) Application: External turning Coolant: Wet

T500 series

An optimal CVD grade for high speed machining of cast iron

Applications & Features

Applications

Features

1. Grade feature

T505

The thickest coating layer of all Tungaloy’s CVD grades ever

T515

2. Application range

T505

T515

Grades

T505

T515

Practical examples

Example #1

General Industry

Example #2

Automotive Industry

Example #3

Automotive Industry

Standard cutting conditions

Negative inserts

Positive insert

PDF

Metric

Imperial

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