Endmill with exchangeable heads for reduced tool change time
Choose the best head-shank combination for your endmilling operation
Minimize setup time while maximizing your productivity
Applications & Features
Applications
Features
1. Wide range of geometries
• 45 kinds of geometries are available. The head indexing is easy and highly accurate with the precision thread.
2. Three kinds of shank material
• Users can choose the most suitable combination according to the machining parameters, length and application required.
3. No setup time
Machine downtime is decreased considerably. Simplified setup since only the head is indexed.
4. High accuracy and repeatability
Repeatability and accuracy are maintained due to full contact of both taper and face.
Heads & Grades
Inserts
Grades
AH735
- Nano-multilayered coating
- Priority on chipping and fracture resistance
AH715
- Nano-multilayered coating
- Excellent longer tool life than existing grade
GH130
- High chipping and fracture resistance
- Suitable for steel, stainless steel, and cast iron
GH730
- Good balance between wear and chipping resistance
- First choice for slotting of various materials
Tools
Shank Type
Straight neck and cylindrical shank
Straight shank and neck with coolant hole
Straight neck and weldon shank
High-rigidity shank
Straight shank and taper neck
Straight shank and taper neck with coolant hole
Practical examples
Example #1
Part: | Gear |
Material: | SCM420 / 18CrMo4 |
Shank: | VSSD16L100S10-S (Steel, ø16 mm) |
Head: | VEE160L12.0C60I04S10 (ø16 mm) |
Grade: | AH715 |
Cutting conditions: | Vc = 100 (m/min) fz = 0.09 (mm/t) ap = 10 (mm) ae = 0.1 (mm) Coolant: Wet |
Example #2
Part: | Shaft |
Material: | S45C / C45 |
Shank: | VSSD10L075S06-S (Steel, ø10 mm) |
Head: | VEH100L15.0R10I04S06 (ø10 mm) |
Grade: | AH715 |
Cutting conditions: | Vc = 100 (m/min) fz = 0.05 (mm/t) ap = 1 (mm) ae = 6 (mm) Coolant: Wet |
Example #3
Part: | Rack |
Material: | SCM440 / 42CrMo4 |
Shank: | VSSD25L075S12-S (Steel, ø25 mm) |
Head: | VEH200L30.0R05I04S12 (ø20 mm) |
Grade: | AH715 |
Cutting conditions: | Vc = 140 (m/min) fz = 0.08 (mm/t) ap = 24 (mm) ae = 5.5 (mm) Coolant: Wet |
Standard cutting conditions
Square - Shoulder milling
VEH, VEE: 3 flutes, VED / VEE: 4 flutes, VEE-A, VEE-I, VEE-R, VED-R, VEE-C
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.1 – 0.18 | 0.6 x DC | 0.25 x DC |
VED / VEE: 6 flutes, VED / VEE: 8, 10 flutes, VED: 7, 9 flutes
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
|||||
---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||
8 | 10 | 12 | 16 | 20 | 25 | ||||||
Titanium alloys Ti-6Al-4V, etc. |
– | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 30 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 80 – 160 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 40 – 90 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 0.6 x DC | 0.02 x DC |
Square - Slotting
VEH, VEE: 3 flutes, VED/VEE: 4 flutes, VEE-A, VEE-I, VEE-R, VEE-C
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | 32 | |||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.03 – 0.04 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.07 – 0.1 | 0.07 – 0.1 | 0.5 x DC |
Face milling
VFM
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | Width of cut ae(mm) | |||
---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||
12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.1 – 0.17 | 1 | 0.7 x DC |
High feed milling
VFX: 2, 4, 6 flutes
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | ø10 | ø12 | ø16 | ø20 | Width of cut ae (mm) |
||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
Feed per tooth fz (mm/t) |
Depth of cut ap (mm) |
|||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.5 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.3 – 0.6 | 0.5 | 0.3 – 0.6 | 0.75 | 0.6 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.2 – 0.6 | 0.4 | 0.2 – 0.6 | 0.4 | 0.3 – 0.7 | 0.5 | 0.3 – 0.7 | 0.75 | 0.6 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.3 – 0.7 | 0.5 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 0.75 | 0.6 – 1 | 1 | 0.6 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.2 – 0.6 | 0.5 | 0.3 – 0.7 | 0.75 | 0.4 – 0.8 | 0.75 | 0.5 – 0.9 | 1 | 0.6 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.2 – 0.5 | 0.4 | 0.2 – 0.5 | 0.4 | 0.2 – 0.6 | 0.5 | 0.2 – 0.6 | 0.5 | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.4 | 0.1 – 0.3 | 0.4 | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.2 – 0.4 | 0.3 | 0.2 – 0.4 | 0.3 | 0.3 – 0.5 | 0.4 | 0.3 – 0.5 | 0.4 | 0.45 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.1 – 0.2 | 0.2 | 0.1 – 0.2 | 0.2 | 0.1 – 0.3 | 0.3 | 0.1 – 0.3 | 0.3 | 0.25 x DC |
Please note that the feed per tooth should not exceed the maximum feed per tooth for each product.
Ball - Profiling for roughing
VBB-BM / BG / SG, VBD-BG, VBE-BGA
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) | Pick feed Pf (mm) |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 80 – 180 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 220 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.4 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.03 – 0.07 | 0.03 – 0.07 | 0.04 – 0.08 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.08 – 0.15 | 0.08 – 0.15 | 0.3 x DC | 0.2 x DC |
Ball - Profiling for semi-finishing and finishing
VBB-BM / BG / SG, VBD-BG, VBE-BGA
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Pick feed Pf (mm) |
|||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||||||
5 | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 120 – 250 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 100 – 220 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 100 – 200 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 80 – 120 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 120 – 280 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Aluminium alloys Si < 13% |
– | 300 – 1000 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Aluminium alloys Si ≥ 13% |
– | 150 – 400 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.1 x DC | 0.15 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 30 – 50 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 50 – 100 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 30 – 80 | 0.04 – 0.09 | 0.04 – 0.09 | 0.06 – 0.11 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.16 | 0.1 – 0.18 | 0.1 – 0.18 | 0.08 x DC | 0.1 x DC |
Radius - Shoulder milling
VRB, VRC, VRD
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
Width of cut ae(mm) |
||||
---|---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | ||||||||||
8 | 10 | 12 | 16 | 20 | ||||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 140 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 60 – 120 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 40 – 100 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 200 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 40 – 80 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.09 | 0.07 – 0.12 | 0.08 – 0.13 | 0.09 – 0.15 | 0.1 – 0.17 | 0.6 x DC | 0.25 x DC |
Radius - Slotting
VRB, VRC, VRD
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Depth of cut ap (mm) |
||||
---|---|---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||||
8 | 10 | 12 | 16 | 20 | |||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 50 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 40 – 80 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 50 – 120 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si < 13% |
– | 130 – 400 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Aluminium alloys Si ≥ 13% |
– | 70 – 200 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Titanium alloys Ti-6Al-4V, etc. |
– | 20 – 40 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 25 – 60 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 30 | 0.03 – 0.04 | 0.04 – 0.05 | 0.05 – 0.06 | 0.06 – 0.08 | 0.07 – 0.1 | 0.5 x DC |
Barrel, Bull nose, Lens - Profiling
VBO, VBN, VBL
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed per tooth: fz (mm/t) | Cusp height (mm) | ||
---|---|---|---|---|---|---|---|
Tool diameter: DC (mm) | |||||||
10 | 12 | 16 | |||||
Low carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 100 – 200 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
High carbon steel SCM440, SCr415, etc. 42CrMo4, 15Cr3, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 80 – 160 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 60 – 100 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Ductile cast iron FCD400, etc. 400-15S, etc. |
150 – 250 HB | 100 – 220 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Aluminium alloys Si < 13% |
– | 200 – 700 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Aluminium alloys Si ≥13% |
– | 100 – 300 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Heat-resistant alloys Inconel718, etc. |
50 – 60 HRC | 20 – 40 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Hardened steel SKD61, SKT4, etc. X40CrMoV5-1, 55NiCrMoV6, etc. |
– | 40 – 80 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 | |
Hardened steel SKD11, SKH, etc. X153CrMoV12, HS18-0-1, etc. |
50 – 60 HRC | 20 – 60 | 0.05 – 0.1 | 0.06 – 0.11 | 0.07 – 0.13 | 0.1 |
Chamfering and countersinking (Milling, Z-feed chamfering)
VCA, VCW, VCR
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.03 – 0.06 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.03 – 0.06 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.03 – 0.06 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.03 – 0.06 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.03 – 0.06 | |
Aluminium alloys | – | 100 – 200 | 0.04 – 0.08 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 30 – 50 | 0.025 – 0.05 | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.02 – 0.04 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.025 – 0.05 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.02 – 0.04 |
Spot drill
VCP, VDS
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed f (mm/rev) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 60 – 100 | 0.06 – 0.12 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 50 – 80 | 0.06 – 0.12 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 40 – 70 | 0.06 – 0.12 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 30 – 50 | 0.06 – 0.12 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 80 – 120 | 0.06 – 0.12 | |
Aluminium alloys | – | 100 – 200 | 0.08 – 0.16 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 30 – 50 | 0.05 – 0.1 | |
Heat-resistant alloys Inconel 718, etc. |
– | 20 – 40 | 0.04 – 0.08 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 30 – 50 | 0.05 – 0.1 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 20 – 40 | 0.04 – 0.08 |
Center drill
VDP
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) | Feed : f (mm/rev) | ||||||
---|---|---|---|---|---|---|---|---|---|---|
VDP107 | VDP165 | VDP2 | VDP3 | VDP4 | VDP5 | VDP6 | ||||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.015 – 0.03 | 0.02 – 0.04 | 0.02 – 0.04 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.06 – 0.12 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.05 -0.09 | 0.07 – 0.012 | 0.07 – 0.12 | 0.12 – 0.18 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.02 – 0.04 | 0.025 – 0.05 | 0.025 – 0.05 | 0.04 – 0.08 | 0.05 – 0.1 | 0.05 – 0.1 | 0.1 – 0.15 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 15 – 25 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.01 – 0.02 | 0.01 – 0.02 | 0.015 – 0.03 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | – | – | – | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | 0.04 – 0.07 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | – | – | – | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 | 0.03 – 0.06 |
—0.03 – 0.060.03 – 0.060.03 – 0.060.03 – 0.06
Counterboring
VGC
ISO | Workpiece material | Hardness | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 40 – 80 | 0.04 – 0.08 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 30 – 50 | 0.04 – 0.08 | |
Prehardened steel PX5, NAK80, etc. |
30 – 40 HRC | 20 – 30 | 0.04 – 0.08 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 15 – 25 | 0.04 – 0.08 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 60 – 100 | 0.05 – 0.09 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 60 – 100 | 0.04 – 0.08 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 15 – 25 | 0.04 – 0.07 | |
Heat-resistant alloys Inconel 718, etc. |
– | 10 – 20 | 0.03 – 0.06 | |
Hardened steel SKD6, SKT4, etc. 55NiCrMoV7, etc. |
40 – 50 HRC | 15 – 25 | 0.04 – 0.07 | |
Hardened steel SKD11, SKH51, etc. HS6-5-2, etc. |
50 – 60 HRC | 10 – 20 | 0.03 – 0.06 |
When drilling, pecking operation should be applied with the depth of 0.3 – 0.5 mm per step.
Apply the same cutting conditions as the VEE type head when conducting shoulder milling or slotting operations.
Slotting
ISO | Workpiece material | Hardness | VST | VTB | ||
---|---|---|---|---|---|---|
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
|||
Carbon steel S45C, S55C, etc. C45, C55, etc. |
– 300 HB | 80 – 180 | 0.05 – 0.15 | 80 – 180 | 0.08 – 0.18 | |
Alloy steel SCM440, SCr420, etc. 42CrMo4, 20Cr4, etc. |
– 300 HB | 60 – 120 | 0.04 – 0.12 | 60 – 120 | 0.05 – 0.15 | |
Stainless steel SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200 HB | 50 – 120 | 0.04 – 0.12 | 50 – 120 | 0.05 – 0.15 | |
Grey cast iron FC250, FC300, etc. 250, 300, etc., GG250, GG300, etc. |
150 – 250 HB | 100 – 200 | 0.05 – 0.15 | 100 – 200 | 0.08 – 0.18 | |
Ductile cast iron FCD450, etc. 450-10S, etc., GGG450, etc. |
150 – 250 HB | 100 – 200 | 0.04 – 0.12 | 100 – 200 | 0.05 – 0.15 | |
Aluminium alloys Si < 13% |
– | 200 – 600 | 0.05 – 0.15 | 200 – 600 | 0.08 – 0.18 | |
Aluminium alloys Si ≥ 13% |
– | 100 – 300 | 0.03 – 0.13 | 100 – 300 | 0.05 – 0.15 | |
Titanium alloys Ti-6Al-4V, etc. |
– | 40 – 60 | 0.04 – 0.12 | 40 – 60 | 0.05 – 0.15 | |
Heat-resistant alloys Inconel 718, etc. |
– | 15 – 35 | 0.02 – 0.1 | 15 – 35 | 0.02 – 0.1 |
Indexable modular head
HPAV06-S
ISO | Workpiece materials | Hardness | Priority | Grades | Cutting speed Vc (m/min) | Feed per tooth fz (mm/t) |
|
---|---|---|---|---|---|---|---|
Low carbon steel S15C / C15E4, SS400 / E275A, etc. |
– 200 HB | First choice | AH3225 | 230 – 430 | 0.07 – 0.12 | ||
Carbon steel and alloy steel S55C / C55, SCM440 / 42CrMo4, etc. |
– 300 HB | First choice | AH3225 | 150 – 350 | 0.07 – 0.12 | ||
Prehardend steel NAK80, PX5, etc. |
30 – 40 HRC | First choice | AH3225 | 100 – 230 | 0.07 – 0.12 | ||
Stainless steel SUS304 / X5CrNi18-9, SUS316 / X5CrNiMo17-12-3, etc. |
– | First choice | AH3135 | 150 – 220 | 0.06 – 0.1 | ||
Grey cast iron FC250 / 250, FC300 / 300, etc. |
150 – 250 HB | First choice | AH120 | 200 – 330 | 0.07 – 0.12 | ||
Ductile cast iron FCD400, FCD600 / 600-3, etc. |
150 – 250 HB | First choice | AH120 | 150 – 240 | 0.07 – 0.12 | ||
Aluminium alloys Si < 13% |
– | First choice | KS05F | 650 – 1000 | 0.07 – 0.12 | ||
Aluminium alloys Si ≥ 13% |
– | First choice | KS05F | 100 – 230 | 0.04 – 0.12 | ||
Titanium alloys Ti-6AI-4V, etc. |
– | First choice | AH130 | 40 – 90 | 0.04 – 0.1 | ||
Superalloys Inconel718, etc. |
– | First choice | AH130 | 45 – 65 | 0.04 – 0.09 | ||
Hardened steel | SKD61 / X40CrMoV5-1, etc. |
40 – 50 HRC | First choice | AH120 | 45 – 70 | 0.04 – 0.08 | |
SKD11 / X153CrMoV12, etc. |
50 – 60 HRC | First choice | AH120 | 40 – 65 | 0.04 – 0.06 |
Threading
VMT, VTR
ISO | Material | Condition | Tensile strength [N/mm2] | Hardness HB |
Cutting speed (m/min) |
Tool dia. (mm) | ||||
---|---|---|---|---|---|---|---|---|---|---|
Feed (mm/t) | ||||||||||
AH725 | ø10 | ø12 | ø15.4, ø15.7, ø16 | ø21.7 | ||||||
Non-alloy steel and cast steel, free cutting steel | < 0.25 %C | Annealed | 420 | 125 | 100 – 250 | 0.08 | 0.09 | 0.12 | 0.15 | |
≥ 0.25 %C | Annealed | 650 | 190 | 80 – 210 | 0.08 | 0.09 | 0.12 | 0.15 | ||
< 0.55 %C | Quenched and tempered | 850 | 250 | 65 – 170 | ||||||
≥ 0.55 %C | Annealed | 750 | 220 | 110 – 180 | 0.07 | 0.08 | 0.1 | 0.12 | ||
Quenched and tempered | 1000 | 300 | 95 – 160 | 0.07 | 0.08 | 0.1 | 0.12 | |||
Low alloy steel and cast steel (less than 5% of alloying elements) |
Annealed | 600 | 200 | 90 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Quenched and tempered | 930 | 275 | 65 – 200 | 0.05 | 0.05 | 0.07 | 0.08 | |||
1000 | 300 | 70 – 210 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
1200 | 350 | 95 – 160 | 0.05 | 0.05 | 0.07 | 0.08 | ||||
High alloyed steel, cast steel, and tool steel | Annealed | 680 | 200 | 130 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Quenched and tempered | 1100 | 325 | 75 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Stainless steel and cast steel | Ferritic/martensitic | 680 | 200 | 110 – 170 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Martensitic | 820 | 240 | 70 – 155 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Stainless steel | Annealed | 600 | 180 | 85 – 100 | 0.05 | 0.05 | 0.07 | 0.08 | ||
Cast iron nodular (GGG) | Ferritic/martensitic | 180 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 260 | 75 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
Grey cast iron (GG) | Ferritic | 160 | 70 – 150 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 250 | 110 – 140 | 0.08 | 0.09 | 0.12 | 0.15 | ||||
Malleable cast iron | Ferritic | 130 | 120 – 160 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Pearlitic | 230 | 110 – 140 | 0.08 | 0.09 | 0.21 | 0.15 | ||||
Aluminium-wrought alloy | Not cureable | 60 | 160 – 300 | 0.08 | 0.09 | 0.12 | 0.15 | |||
Cured | 100 | |||||||||
Aluminium-cast, alloyed | ≤12% Si | Not cureable | 75 | 150 – 350 | 0.08 | 0.09 | 0.12 | 0.15 | ||
Cured | 90 | |||||||||
>12% Si | High temperature | 130 | 100 – 250 | 0.05 | 0.05 | 0.07 | 0.08 | |||
Copper alloys | >1% Pb | Free cutting | 110 | |||||||
Brass | 90 | |||||||||
Electrolitic copper | 100 | |||||||||
Non-metallic | Duroplastics, fiber plastics | 100 – 400 | 0.11 | 0.12 | 0.15 | 0.18 | ||||
Hard rubber | ||||||||||
High temp. alloys | Fe based | Annealed | 200 | |||||||
Cured | 280 | |||||||||
Ni or Co based | Annealed | 250 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | |||
Cured | 350 | |||||||||
Cast | 320 | |||||||||
Titanium Ti alloys | RM 400 | |||||||||
Alpha+beta alloys cured | RM 1050 | 20 – 80 | 0.03 | 0.03 | 0.04 | 0.04 | ||||
Hardened steel | Hardened | 55 HRC | 55 – 65 | |||||||
Hardened | 60 HRC | 45 – 55 | ||||||||
Chilled cast iron | Cast | 400 | 90 – 105 | |||||||
Cast iron | Hardened | 55 HRC | 55 – 65 |
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