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Série de fraises à rainurer pour un fonctionnement stable avec un excellent contrôle des copeaux

Une solution de fraisage de rainures économique avec une formation de copeaux stable qui permet des rainures plus profondes et augmentent ainsi la productivité et la stabilité de l’usinage

Applications & Fonctionnalités

Applications

Side slottingCutting-o

Fonctionnalités

1. Grande variété d’outils

2. Evacuation exceptionnelle des copeaux

3. Plaquettes innovantes

• Productivité élevée grâce à un grand nombre d’arêtes de coupe

Plaquettes & Nuances

Plaquettes

SSM

  • Plaquette TungMiniSlit
  • Pour la largeur de coupe 1.6 – 4.1 mm

LMEU-MJ

  • Plaquette TecTangentialSlot insert
  • Pour la largeur de coupe 16 – 25 mm

TVKX-MJ

  • Plaquette TungThinSlit
  • Pour la largeur de coupe 4.0 – 8.0 mm

WNGU-MJ

  • Plaquette TungUniversalSlot
  • Pour la largeur de coupe 10 – 16 mm
Nuances principales

AH3135

 

  • Haute résistance à la rupture
  • Convient pour l’usinage des aciers et des aciers inoxydables dans des conditions de coupe générales

GH130

  • Haute résistance à l’écaillage et à la rupture
  • Convient pour les aciers, les aciers inoxydables et la fonte

SH725

  • Haute résistance à l’usure
  • Conçu pour l’usinage des aciers et de l’inox

Corps d'outils

S/ASG (ø63 – ø125 mm)

TungMiniSlit pour largeur de coupe 1.6 – 4.1 mm

A/H/TSV (ø80 – ø200 mm)

Plaquette TungThinSlit pour largeur de coupe 4.0 – 8.0 mm

A/H/TSW (ø80 – ø160 mm)

• TungUniversalSlot pour largeur de coupe 10 – 16 mm

A/TSN (ø100 – ø250mm)

Plaquette – TecTangentialSlot pour largeur de coupe 16 – 25 mm

Exemples pratiques

Exemple #1

Ingénierie générale

Partie: Rotor
Mattériau: AVP- alliages trempés P40
Corps d’outil: ASV02N160-E4 (ø100, 5 arêtes de coupe)
Plaquette: TVKX020204-TN MJ
Nuance: AH130
Conditions de coupe: Vc = 161 (m/min)
t = 0.01 (mm)
fz = 0.07 (mm/t)
Vf = 200 (mm/min)
W = 4 (mm)
ae = 41 (mm)
Application: rainurage
Liquide de refroidissement : à air
Machine: ISO50, 20Kw, 3Axis VMC
Exemple #2

Ingénierie générale

Partie: Parties machine
Matériau: FCD450 / 450-10S
Corps d’outil: TSN10R125M31.7-16-06 (ø125, 6 arêtes de coupe)
Plaquette: LMEU100808ZNEN-MJ
Nuance: AH120
Conditions de coupe: Vc = 150 (m/min)
t = 0.15 (mm)
fz = 0.2 (mm/t)
Vf = 358 (mm/min)
W = 16 (mm)
ae = 22 (mm)
Application: rainurage
Liquide de refroidissement : à sec
Machine: Vertical M/C, BT50
Exemple #3

Ingénierie générale

Partie: Parties machine
Matériau: SKD11 / X153CrMoV12
Corps d’outil: ASW06N100-10 (ø100, 5 arêtes de coupe)
Plaquette: WNGU060308TN-MJ
Nuance: AH725
Conditions de coupe: Vc = 110 (m/min)
t = 0.08 (mm)
fz = 0.1 (mm/t)
Vf = 175 (mm/min)
W = 10 (mm)
ae = 23 (mm)
Application: rainurage
Liquide de refroidissement : à sec
Machine: Vertical M/C, BT40

Conditions de coupe standards

TungMiniSlit

ISO Workpiece material Hardness
(HB)		 Insert Cutting speed
Vc (m/min)		 Chip thickness
t (mm)
Low carbon steel
SS400, S15C, etc.
E275A, C15E4, etc.		 – 200 SSM… 150 – 230 0.05 – 0.15
High carbon steel
S45C, S55C, etc.
E355D, C55, etc.		 200 – 300 SSM… 100 – 170 0.04 – 0.13
Alloy steels
SCM440, SCr415, etc.
42CrMo4, 20Cr4, etc.		 150 – 300 SSM… 90 – 160 0.04 – 0.13
Tool steel
SKD11, SKD61, etc.
X153CrMoV12, X40CrMoV5-1, etc.		 – 300 SSM… 70 – 120 0.04 – 0.13
Stainless steel
SUS304, SUS316, etc.
X5CrNi18-9, X5CrNiMo17-12-3, etc.		 – SSS… 90 – 200 0.04 – 0.13
Grey cast iron
FC250, FC300, etc.
250, 300, etc.		 150 – 250 SSM… 100 – 200 0.05 – 0.15
Ductile cast iron
FCD400, etc,
400-15S, etc.		 150 – 250 SSM… 80 – 130 0.05 – 0.15

TungThinSlit

ISO Workpiece material Hardness Priority Grade Cutting speed
Vc (m/min)		 Feed per edge line: fz (mm/t)
ASV
ae / DC (mm)
10% 20% 30% ≤ 50%
Low carbon steels
SS400, etc.
E275A, etc.		 – 200 HB First choice AH725 90 – 180 0.08 – 0.25 0.06 – 0.19 0.05 – 0.16 0.05 – 0.15
Fracture resistance AH130 90 – 180 0.08 – 0.25 0.06 – 0.19 0.05 – 0.16 0.05 – 0.15
High carbon steels
S45C, etc.
C45, etc.		 200 – 300
HB		 First choice AH725 90 – 180 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Fracture resistance AH130 90 – 180 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Alloy steels
SCM440, etc.
42CrMo4, etc.		 150 – 300
HB		 First choice AH725 90 – 180 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Fracture resistance AH130 90 – 180 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Tool steels
SKD61, etc.
X40CrMoV5-1, etc.		 – 300 HB First choice AH725 90 – 180 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Fracture resistance AH130 90 – 180 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – 200 HB – AH725, AH130 90 – 200 0.07 – 0.22 0.05 – 0.16 0.04 – 0.14 0.04 – 0.13
Grey cast irons
FC250, etc.
250, etc.		 150 – 250
HB		 – AH120 120 – 230 0.08 – 0.25 0.06 – 0.19 0.05 – 0.16 0.05 – 0.15
Ductile cast irons
FCD400, etc.
400-15S, etc.		 150 – 250 – AH120 90 – 150 0.08 – 0.25 0.06 – 0.19 0.05 – 0.16 0.05 – 0.15
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC First choice AH725 30 – 40 0.07 – 0.12 0.05 – 0.09 0.04 – 0.07 0.04 – 0.07
Fracture resistance AH130 30 – 40 0.07 – 0.12 0.05 – 0.09 0.04 – 0.07 0.04 – 0.07
Nickel-based alloys
Inconel 718, etc.		 – 40 HRC First choice AH725 20 – 35 0.07 – 0.12 0.05 – 0.09 0.04 – 0.07 0.04 – 0.07
Fracture resistance AH130 20 – 35 0.07 – 0.12 0.05 – 0.09 0.04 – 0.07 0.04 – 0.07

TungUniversalSlot

ISO Workpiece material Hardness Priority Grade Cutting speed
Vc (m/min)		 Feed per edge line: fz (mm/t)
TSW / ASW
ae / DC (mm)
10% 20% 30% ≤ 50%
Low carbon steels
SS400, etc.
E275A, etc.		 – 200 HB First choice AH3135 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Wear resistance AH120 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
High carbon steels
S45C, etc.
C45, etc.		 200 – 300 HB First choice AH3135 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Wear resistance AH120 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Alloy steels
SCM440, etc.
42CrMo4, etc.		 150 – 300 HB First choice AH3135 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Wear resistance AH120 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Tool steels
SKD61, etc.
X40CrMoV5-1, etc.		 – 300 HB First choice AH3135 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Wear resistance AH120 90 – 180 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – 200 HB – AH3135 90 – 200 0.12 – 0.33 0.09 – 0.25 0.07 – 0.21 0.07 – 0.2
Grey cast irons
FC250, etc.
250, etc.		 150 – 250 HB – AH120 120 – 230 0.12 – 0.42 0.09 – 0.31 0.07 – 0.27 0.07 – 0.25
Ductile cast irons
FCD400, etc.
400-15S, etc.		 150 – 250 HB – AH120 90 – 150 0.12 – 0.42 0.09 – 0.31 0.07 – 0.27 0.07 – 0.25
Titanium alloys
Ti-6Al-4V, etc.		 – First choice AH3135 30 – 40 0.1 – 0.17 0.08 – 0.13 0.06 – 0.11 0.06 – 0.1
Wear resistance AH130 30 – 40 0.1 – 0.17 0.08 – 0.13 0.06 – 0.11 0.06 – 0.1
Nickel-based alloys
Inconel 718, etc.		 – First choice AH130 20 – 35 0.1 – 0.17 0.08 – 0.13 0.06 – 0.11 0.06 – 0.1
Wear resistance AH3135 20 – 35 0.1 – 0.17 0.08 – 0.13 0.06 – 0.11 0.06 – 0.1

TecTungentialSlot

ISO Workpiece material Hardness Priority Grade Cutting speed
Vc (m/min)		 Feed per edge line: fz (mm/t)
ae / DC (mm)
10% 20% 30% ≤ 50%
Low carbon steels
SS400, S15C, etc.
E275A,C15E4, etc.		 – 200 HB First choice AH3225, AH3135 90 – 300 0.06 – 0.42 0.06 – 0.31 0.06 – 0.27 0.06 – 0.25
High carbon steels
S45C, S55C, etc.
C45, C55, etc.		 – 300 HB First choice AH3225, AH3135 90 – 250 0.06 – 0.42 0.06 – 0.31 0.06 – 0.27 0.06 – 0.25
Alloy steels
SCM440, SCr415, etc.
42CrMo4, etc.		 30 – 40 HRC First choice AH3225, AH3135 90 – 200 0.06 – 0.42 0.06 – 0.31 0.06 – 0.27 0.06 – 0.25
Tool steels
SKD11, SKD61, etc.
X153CrMoV12, X40CrMoV5-1, etc.		 30 – 40 HRC First choice AH3225, AH3135 90 – 200 0.06 – 0.33 0.06 – 0.31 0.06 – 0.22 0.06 – 0.2
Stainless steel
SUS304, etc.
X5CrNi18-9, etc.		 – First choice AH3135, AH130 80 – 200 0.06 – 0.42 0.06 – 0.31 0.06 – 0.22 0.06 – 0.2
Grey cast irons
FC250, etc.
250, etc.		 150 – 250 HB First choice AH8015, AH120 100 – 300 0.06 – 0.5 0.06 – 0.38 0.06 – 0.27 0.06 – 0.25
Ductile cast irons
FCD400, FCD600, etc.
400-15S, 600-3, etc.		 150 – 250 HB First choice AH8015, AH120 100 – 250 0.06 – 0.33 0.06 – 0.31 0.06 – 0.27 0.06 – 0.25
Titanium alloys
Ti-6Al-4V, etc.		 – First choice AH8015, AH120 20 – 60 0.06 – 0.22 0.06 – 0.16 0.06 – 0.14 0.06 – 0.13
Nickel-based alloys
Inconel 718, etc.		 – First choice AH8015, AH120 20 – 40 0.06 – 0.2 0.06 – 0.15 0.06 – 0.12 0.06 – 0.1
Hardened steel
SKD61, etc.		 40 – 50 HRC First choice AH8015 50 – 100 0.06 – 0.2 0.06 – 0.15 0.06 – 0.12 0.06 – 0.1

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