Automotive – Turbo Impeller Shaft

Tooling concepts

• Proposal of the latest technology that achieves both high-efficiency machining and cost-effectiveness.
• Implementation of the latest technology in outer diameter and face turning to enhance efficiency.
• Improved productivity in grooving, enabling more efficient machining.

Process 1: Hole making Rough

Benefits

• Triple nano technology coating optimized for drilling ensures processing stability and tool life, and maintains productivity in hole drilling.
• Achieves processing efficiency and chip disposal equivalent to solid drills.
• Reduces setup time and tool change time, and eliminates the hassle of tool management, achieving non-surface cost cutting.

DMP head

• Drill head with a tip angle of 140° that can handle any hole drilling.
• Sharp cutting edge treatment for low resistance and long life.

More product info

Process 2: Center hole machining

Benefits

• The highly rigid collet-integrated holder allows for optimal tool projection, greatly improving vibration resistance and contributing to the stabilization of mass production.
• We also propose optimal machining solutions, including special solutions, for overall shapes in process integration.
• Reducing setup time and tool change time, and eliminating the hassle of tool management, realizing sub-surface cost reductions.

VDP head

• TungMeister shanks allow center hole drilling from as small as ø1 mm.
• B-type center drills are also newly available.

More product info

Process 3: Rough external plunge turning

Benefits

• By using a two-blade tool, efficient cutting is achieved with a large cutting depth.
• By processing while leaving the core, the tool is stable, minimizing minute vibrations and displacements, providing high processing accuracy.
• Two-blade tools have a large cutting area and the workpiece is uniform. This reduces the burden on the tool and achieves a long tool life.

• Our unique coating toughening technology suppresses the progression of cracks that occur during processing, realizing stable processing.
• High wear resistance and chipping resistance ensure a stable long life.

More product info

Process 4: Finish external threading

Benefits

• Excellent accessibility to the tailstock.
• The rake angle is reduced when the holder is set, enabling high-precision thread cutting with low resistance.
• The unique pocket shape and three-point clamping system improve the precision of the cutting edge position and the clamp rigidity, increasing the reliability of processing.
• Tool settings with internal lubrication enable high-speed, stable, and highly efficient processing.

TCT18

• Coating film that maintains sharp cutting edge.
• Uses carbide substrate with excellent balance of wear resistance and chipping resistance.

More product info

More product info

Process 5: Rough external turning

Benefits

• High efficiency achieved with a two-way coolant supply system.
• Stable chip disposal and extended life achieved with a combination of internal coolant holders.
• High-speed machining achieved with the latest coating process, reducing cycle time by maximizing the efficiency of chip removal.

• Our unique coating toughening technology suppresses the progression of cracks that occur during processing, realizing stable processing.
• High wear resistance and chipping resistance ensure a stable long life.

More product info

More product info

Process 6: Finish external grooving

Benefits

• The unique pocket shape and three-point clamping system improve the precision of the cutting edge position and the clamping rigidity, increasing the reliability of the machining.
• Large rake angle provides excellent cutting performance and a good surface finish.
• Quick blade replacement on the machine reduces machine downtime when changing holders.
• The internal lubrication mechanism supports high-pressure coolant, improving groove machining problems and extending the life of the insert.
• The blade specification allows for head replacement, making it possible to reduce tool costs compared to integrated holders.

TCP18

• Coating film maintains sharp cutting edge.
• Uses carbide substrate with excellent balance of wear resistance and chipping resistance.

More product info

More product info