TungEight-Mill

Anwendungen & Eigenschaften

Wendeschneidplatten & Sorten

Fräs-Körper

Praxis-Beispiele

Beispiel 1

Allgemeiner Maschinenbau

Werkstück:	Teil für Halbleiterausrüstung
Material:	EN 1.4301
Fräser:	TAOW05M063B22.0R05
Wendeschneidplatte:	OWHT05T3C07AFER-MM
Sorte:	AH3135
Schnittbedingungen:	Vc = 160 (m/min) fz = 0.2 (mm/t) Vf = 808 (mm/min) ap = 1.6 (mm) ae = 19 (mm) Anwendung: Planfräsen Kühlmittel: Externe Versorgung Maschine: Vertikal M/C (BT40)

Beispiel 2

Allgemeiner Maschinenbau

Werkstück:	Basis
Material:	ISO E275A
Fräser:	TAOW05J100B31.7R06
Wendeschneidplatte:	OWHT05T3C07AFER-MM
Sorte:	AH3135
Schnittbedingungen:	Vc = 220 (m/min) fz = 0.2 (mm/t) Vf = 840 (mm/min) ap = 2 (mm) ae = 100 (mm) Anwendung: Planfräsen Kühlmittel: Externe Versorgung Maschine: Vertikal M/C

Beispiel 3

Allgemeiner Maschinenbau

Werkstück:	Maschinenteil
Material:	EN 1.7225
Fräser:	TAOW05M063B22.0R05
Wendeschneidplatte:	OWMT05T3AFER-MM
Sorte:	AH3135
Schnittbedingungen:	Vc = 150 (m/min) fz = 0.26 (mm/t) Vf = 1000 (mm/min) ap = 2.6 (mm) ae = 18 (mm) Anwendung: Planfräsen Kühlmittel: Interne Versorgung Maschine: Vertikal M/C (BT40)

Standard-Schnittbedingungen

ISO	Workpiece material	Hardness	Priority	Grade	Chip-breaker	Cutting speed Vc (m/min)	Feed per tooth fz (mm/t)
	Low carbon steel (C15, etc.)	– 200HB	First choice	AH3135	MM	100 – 300	0.05 – 0.35
			Wear resistance	AH120	MM	100 – 300	0.05 – 0.35
	High carbon and alloy steel (S55C / C55, SCM440 / 42CrMo4, etc.)	– 300HB	First choice	AH3135	MM	100 – 250	0.05 – 0.3
			Wear resistance	AH120	MM	100 – 250	0.05 – 0.3
	Prehardened steel (NAK80, PX5, etc.)	30 – 40 HRC	First choice	AH3135	MM	80 – 200	0.05 – 0.3
			Wear resistance	AH120	MM	80 – 200	0.05 – 0.3
	Austenitic stainless steel (SUS304 / 1.4301, SUS316 / 1.4401, etc.)	– 200HB	First choice	AH3135	MM	100 – 200	0.05 – 0.35
			Wear resistance	AH120	MM	100 – 200	0.05 – 0.35
	Martensitic stainless steel ( X20Cr13, etc.)	– 220HB	First choice	AH3135	MM	100 – 300	0.05 – 0.3
			Wear resistance	AH120	MM	100 – 300	0.05 – 0.3
	Gray cast iron (FC250 / 250, etc.)	150 – 250HB	First choice	AH120	MM	100 – 300	0.05 – 0.35
			Fracture resistance	AH3135	MM	100 – 300	0.05 – 0.35
	Ductile cast iron (FCD400 / 400-15, FCD600 / 600-3, etc.)	150 – 250HB	First choice	AH120	MM	80 – 250	0.05 – 0.3
			Fracture resistance	AH3135	MM	80 – 250	0.05 – 0.3
	Titanium alloys (Ti-6AI-4V, etc.)	–	First choice	AH3135	MM	30 – 60	0.05 – 0.2
			Wear resistance	AH120	MM	30 – 60	0.05 – 0.2
	Heat-resistant alloys (Inconel718, etc.)	–	First choice	AH120	MM	20 – 50	0.05 – 0.15
			Fracture resistance	AH3135	MM	20 – 50	0.05 – 0.15
	Hardened steel (SKD61 / X40CrMoV51, etc.)	40 – 50HRC	First choice	AH3135	MM	70 – 130	0.05 – 0.15
			Wear resistance	AH120	MM	70 – 130	0.05 – 0.15