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Die beste Lösung für das Fräsen von Stahl und Gusseisen

Eine exakte Simulationsanalyse sorgt für einen leichten Fräser mit geringem Schnittwiderstand und hoher Stabilität

Anwendungen & Eigenschaften

Anwendungen

Face millingShoulder millingChamferingCoolant hole

Eigenschaften

1. Wendeschneidplatten der Sorte CBN für die Hochgeschwindigkeitsbearbeitung von Gusseisen

Sorte mit hohem CBN-Gehalt, bestehend aus extrem dichten mittleren CBN-Körnern

Wendeschneidplatten & Sorten

Wendeschneidplatten

F2-SWGW

  • Maximale Schnitttiefe: 0.5 mm

WSGW

  • Wiper-Kante

SW*T1304

  • Maximale Schnitttiefe: 10 mm

SW**13T3

  • Maximale Schnitttiefe: 5 mm

WWCW13T3AF*R

  • Wiper-Kante
Sorten

BX480

  • Das härteste CBN
  • Ideal für eisenhaltiges Sintermetall
  • Geeignet für Hochgeschwindigkeits-Planfräsen von Gusseisen

AH130

  • Hohe Ausbruchs- und Bruchsicherheit
  • Entwickelt für die Bearbeitung von austenitischem rostfreiem Stahl unter allgemeinen Schnittbedingungen

AH3135

  • Hohe Bruchsicherheit
  • Geeignet für die Bearbeitung von Stahl und rostfreiem Stahl unter allgemeinen Schnittbedingungen

Fräs-Körper

Schaft

EAW13 (ø25 – ø80mm)

Schaftplanfräser mit Schraubklemmung

Bohrung

TAW13 (ø50 – ø200mm)

Planfräser, mit Schraubklemmung

Schaft

EPW13 (ø32 – ø80mm)

Schaftfräser mit Vierkant-Schulter und Schraubklemmung

Bohrung

TPW13 (ø50 – ø200mm)

Vierkant-Schulterfräser mit Schraubklemmung

Praxis-Beispiele

Beispiel 1
Werkstück: Zylinderblock
Material: FC250 / 250
Fräser: TPW13R125M38.1-08 (DCX = 125 mm, CICT = 8)
Wendeschneidplatte: 2-SWGW130508PDLSR x6, WSGW130508PDLSR x2
Sorte: BX480
Schnittbedingungen: Vc = 800 (m/min)
fz = 0.11 (mm/Z)
Vf = 1,760 (mm/min)
ap = 0.2 (mm)
ae = ~ 80 (mm)
Anwendung: Planfräsen
Kühlmittel: Trocken
Maschine: Horizontal M/C, KM100
Beispiel 2
Werkstück: Zylinderblock
Material: FC250 / 250
Fräser: TPW13 Fräser (maßgeschneidert, DCX = 250 mm, CICT = 12)
Wendeschneidplatte: 2-SWGW130508PDLSR x10, WSGW130508PDLSR x2
Sorte: BX480
Schnittbedingungen: Vc = 1,178 ~ 1,257 (m/min)
fz = 0.05 ~ 0.11 (mm/Z)
Vf = 900 ~ 1,980 (mm/min)
ap = 0.2 (mm)
ae = ~ 200 (mm)
Anwendung: Planfräsen
Kühlmittel: Trocken
Maschine: Horizontal M/C, KM100
Beispiel 3
Werkstück: Hydraulischer Teil
Material: Chrom-Molybdän-Stahl (SCM415)
Fräser: TPW13R080M25.4-04 (ø80, z=4)
Wendeschneidplatte: SWMT1304PDPR-MS
Sorte: AH140
Bedingungen: Vc = 120 (m/min)
fz = 0.18 (mm/Z)
Vf = 350 (mm/min)
ap = 1.2 (mm)
ae = ~ 50 (mm)
Anwendung: Planfräsen
Kühlmittel: Trocken
Maschine: –

Standard-Schnittbedingungen

TAW13, EAW13

ISO Workpiece
materials		 Hardness Priority Grade Cutting
speed
Vc(m/min)		 Roughing (Depth of cut ≥ 1.0 mm)
Feed per tooth:fz (mm/t)
MJ ML HJ MS Flat top AJ
Mild steel
Low carbon steel		 < 180 HB First choice AH3225
(AH3135)		 100 – 270 0.05 – 0.3 0.05 – 0.25 0.2 – 0.6 – 0.05 – 0.3 –
< 180 HB Wear resistance T3225 150 – 300 0.05 – 0.3 – 0.2 – 0.6 – 0.05 – 0.3 –
< 180 HB Surface quality NS740 100 – 300 0.05 – 0.23 – – – 0.05 – 0.23 –
Carbon steel
Alloy steel		 < 300 HB First choice AH3225
(AH3135)		 100 – 230 0.05 – 0.25 0.05 – 0.2 0.2 – 0.5 – 0.05 – 0.25 –
< 300 HB Wear resistance T3225 150 – 280 0.05 – 0.25 – 0.2 – 0.5 – 0.05 – 0.25 –
< 300 HB Surface quality NS740 100 – 230 0.05 – 0.2 – – – 0.05 – 0.2 –
Die steel < 30 HRC First choice AH3225
(AH3135)		 100 – 180 0.05 – 0.2 0.05 – 0.2 0.2 – 0.4 – 0.05 – 0.2 –
< 30 HRC Wear resistance T3225 100 – 180 0.05 – 0.2 – 0.2 – 0.4 – 0.05 – 0.2 –
Stainless steel < 250 HB First choice AH3135 80 – 200 0.1 – 0.25 0.1 – 0.2 0.2 – 0.5 0.1 – 0.2 – –
< 250 HB Wear resistance T3225 150 – 250 0.1 – 0.25 0.1 – 0.2 0.2 – 0.5 – 0.1 – 0.25 –
Grey cast iron 150 – 250 HB First choice AH8015
(AH120)		 150 – 250 0.05 – 0.25 0.05 – 0.2 0.2 – 0.6 – 0.05 – 0.25 –
150 – 250 HB Wear resistance T1215 180 – 300 0.05 – 0.25 – 0.2 – 0.6 – 0.05 – 0.25 –
Ductile cast iron 150 – 250 HB First choice AH8015
(AH120)		 100 – 180 0.05 – 0.25 0.05 – 0.2 0.2 – 0.6 – 0.05 – 0.25 –
150 – 250 HB Wear resistance T1215 120 – 200 0.05 – 0.25 – 0.2 – 0.6 – 0.05 – 0.25 –
Aluminium alloys
Si < 13%		 – First choice DS2005
KS05F		 300 – 1000 – – – – – 0.05 – 0.2
– Wear resistance DX140 200 – 800 – – – – – 0.05 – 0.2
Aluminium alloys
Si ≥ 13%		 – First choice DS2005
KS05F		 80 – 300 – – – – – 0.05 – 0.2
– Wear resistance DX140 200 – 800 – – – – – 0.05 – 0.2
Copper alloys – First choice DS2005
KS05F		 200 – 500 – – – – – 0.05 – 0.2
– Wear resistance DX140 200 – 800 – – – – – 0.05 – 0.2
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC First choice AH130 30 – 60 0.1 – 0.25 – 0.2 – 0.5 0.1 – 0.2 – –
Heat-resistance alloys
Inconel 718, etc.		 – 40 HRC First choice AH8015
(AH120)		 20 – 50 0.05 – 0.15 – 0.1 – 0.3 – – –
Hardened steel
SKD61, etc.
X40CrMoV5-1,
etc.		 40 – 50HRC First choice AH8015
(AH120)		 45 – 70 0.08 – 0.15 – 0.1 – 0.3 – – –

– When using an aggressive depth of cut (for AP or AE), set the Vc and/or fz to the lower side of the value shown in the table.
– Dry cutting (or compressed air) is generally recommended. When excessive chip welding occurs on the cutting edge such as during stainless steel machining, use a water soluble cutting fluid and reduce Vc.
– When wet machining mild steel, carbon steel, or alloy steel, reduce the Vc and/or fz.
– Do not use TAW13 cutters for ramping, plunging, or drilling application as they are not designed for feeding in the Z axis direction.

ISO Workpiece
materials		 Hardness Priority Grade Cutting speed
Vc (m/min)		 Light cutting to finishing (Depth of cut < 1.0 mm)
Feed per tooth:fz (mm/t)
MJ ML HJ MS Flat top AJ
Mild steel
Low carbon steel		 < 180 HB First choice AH3225
(AH3135)		 100 – 270 0.05 – 0.25 0.05 – 0.2 0.2 – 0.6 – 0.05 – 0.25 –
< 180 HB Wear resistance T3225 150 – 300 0.05 – 0.25 – 0.2 – 0.6 – 0.05 – 0.25 –
< 180 HB Surface quality NS740 100 – 300 0.05 – 0.2 – – – 0.05 – 0.23 –
Carbon steel
Alloy steel		 < 300 HB First choice AH3225
(AH3135)		 100 – 230 0.05 – 0.2 0.05 – 0.25 0.2 – 0.5 – 0.05 – 0.2 –
< 300 HB Wear resistance T3225 150 – 280 0.05 – 0.2 – 0.2 – 0.5 – 0.05 – 0.2 –
< 300 HB Surface quality NS740 100 – 230 0.05 – 0.18 – – – 0.05 – 0.18 –
Die steel < 30 HRC First choice AH3225
(AH3135)		 100 – 180 0.05 – 0.18 0.05 – 0.12 0.2 – 0.4 – 0.05 – 0.18 –
< 30 HRC Wear resistance T3225 100 – 180 0.05 – 0.18 – 0.2 – 0.4 – 0.05 – 0.18 –
Stainless steel < 250 HB First choice AH3135 80 – 200 0.1 – 0.2 0.1 – 0.18 0.2 – 0.5 0.1 – 0.18 – –
< 250 HB Wear resistance T3225 150 – 250 0.1 – 0.2 0.1 – 0.18 0.2 – 0.5 – 0.1 – 0.2 –
Grey cast iron 150 – 250 HB First choice AH8015
(AH120)		 150 – 250 0.1 – 0.2 0.05 – 0.18 0.2 – 0.6 – 0.1 – 0.2 –
150 – 250 HB Wear resistance T1215 180 – 300 0.1 – 0.2 – 0.2 – 0.6 – 0.1 – 0.2 –
Ductile cast iron 150 – 250 HB First choice AH8015
(AH120)		 100 – 180 0.1 – 0.2 0.05 – 0.18 0.2 – 0.6 – 0.1 – 0.2 –
150 – 250 HB Wear resistance T1215 120 – 200 0.1 – 0.2 – 0.2 – 0.6 – 0.1 – 0.2 –
Aluminium alloys
Si < 13%		 – First choice DS2005
KS05F		 300 – 1000 – – – – – 0.05 – 0.2
– Wear resistance DX140 200 – 800 – – – – – 0.05 – 0.2
Aluminium alloys
Si ≥ 13%		 – First choice DS2005
KS05F		 80 – 300 – – – – – 0.05 – 0.2
– Wear resistance DX140 200 – 800 – – – – – 0.05 – 0.2
Copper alloys – First choice DS2005
KS05F		 200 – 500 – – – – – 0.05 – 0.2
– Wear resistance DX140 200 – 800 – – – – – 0.05 – 0.2
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC First choice AH130 30 – 60 0.1 – 0.21 – 0.2 – 0.5 0.1 – 0.2 – –
Heat-resistance alloys
Inconel 718, etc.		 – 40 HRC First choice AH8015
(AH120)		 20 – 50 0.05 – 0.15 – 0.1 – 0.3 – – –
Hardened
steel		 SKD61, etc.
X40CrMoV5-1,
etc.		 40 – 50HRC First choice AH8015
(AH120)		 45 – 70 0.08 – 0.15 – 0.1 – 0.3 – – –
SKD11, etc.
X153CrMoV12,
etc.		 50 – 60HRC First choice AH8015
(AH120)		 40 – 65 0.05 – 0.1 – 0.05 – 0.14 – – –

– When using an aggressive depth of cut (for AP or AE), set the Vc and/or fz to the lower side of the value shown in the table.
– Dry cutting (or compressed air) is generally recommended. When excessive chip welding occurs on the cutting edge such as during stainless steel machining, use a water soluble cutting fluid and reduce Vc.
– When wet machining mild steel, carbon steel, or alloy steel, reduce the Vc and/or fz.
– Do not use TAW13 cutters for ramping, plunging, or drilling application as they are not designed for feeding in the Z axis direction.

TPW13, EPW13

ISO Workpiece
materials		 Hardness Priority Grade Cutting speed
Vc (m/min)		 Roughing (Depth of cut ≥ 1.0 mm)
Feed per tooth:fz (mm/t)
MJ ML MS AJ
Mild steel
Low carbon steel		 < 180 HB First choice AH3225
(AH3135)		 100 – 270 0.05 – 0.25 0.05 – 0.2 – –
< 180 HB Wear resistance T3225 150 – 300 0.05 – 0.25 – – –
< 180 HB Fracture resistance AH3135 80 – 180 0.05 – 0.25 – 0.05 – 0.2 –
< 180 HB Surface finish NS740 100 – 300 0.05 – 0.15 – – –
Carbon steel
Alloy steel		 < 300 HB First choice AH3225
(AH3135)		 100 – 230 0.05 – 0.2 0.05 – 0.15 – –
< 300 HB Wear resistance T3225 150 – 280 0.05 – 0.2 – – –
< 300 HB Fracture resistance AH3135 80 – 150 0.05 – 0.2 – – –
< 300 HB Surface finish NS740 100 – 230 0.05 – 0.15 – – –
Die steel < 30 HRC First choice AH3225
(AH3135)		 100 – 180 0.05 – 0.15 0.05 – 0.12 – –
< 30 HRC Wear resistance T3225 100 – 180 0.05 – 0.15 – – –
Stainless steel < 50 HB First choice AH3135 80 – 200 0.05 – 0.2 – 0.05 – 0.18 –
< 50 HB Wear resistance T3225 150 – 250 0.05 – 0.2 – – –
Grey cast iron 150 – 250 HB First choice AH8015
(AH120)		 100 – 250 0.05 – 0.2 0.05 – 0.15 – –
150 – 250 HB Wear resistance T1215 100 – 250 0.05 – 0.2 – – –
150 – 250 HB Use when high efficiency
milling is required		 BX480 800 – 1500 0.05 – 0.3
(F2-SWGW1305)		 – – –
Ductile cast iron 150 – 250 HB First choice AH8015
(AH120)		 100 – 250 0.05 – 0.2 0.05 – 0.15 – –
150 – 250 HB Wear resistance T1215 100 – 250 0.05 – 0.2 – – –
Aluminium alloys
Si < 13%		 – First choice DS2005
KS05F		 300 – 1000 – – – 0.05 – 0.2
Aluminium alloys
Si ≥ 13%		 – First choice DS2005
KS05F		 80 – 300 – – – 0.05 – 0.2
Copper alloys – First choice DS2005
KS05F		 200 – 500 – – – 0.05 – 0.2
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC First choice AH130 30 – 60 0.1 – 0.25 – 0.1 – 0.2 –
Heat-resistance alloys
Inconel 718, etc.		 – 40 HRC First choice AH8015
(AH120)		 20 – 50 0.05 – 0.15 0.05 – 0.1 – –
Hardened
steel		 SKD61, etc.
X40CrMoV5-1,
etc.		 40 – 50HRC First choice AH8015
(AH120)		 45 – 70 0.08 – 0.15 – – –
SKD11, etc.
X153CrMoV12,
etc.		 50 – 60HRC First choice AH8015
(AH120)		 40 – 65 0.06 – 0.1 – – –

– When using an aggressive depth of cut (for AP or AE), set the Vc and/or fz to the lower side of the value shown in the table.
– Dry cutting (or compressed air) is generally recommended. When excessive chip welding occurs on the cutting edge such as during stainless steel machining, use a water soluble cutting fluid and reduce Vc.
– When wet machining mild steel, carbon steel, or alloy steel, reduce the Vc and/or fz.
– Do not use TPW13 cutters for ramping, plunging, or drilling application as they are not designed for feeding in the Z axis direction.

ISO Workpiece
materials		 Hardness Priority Grade Cutting speed
Vc (m/min)		 Light cutting to fi nishing (Depth of cut < 1.0 mm)
Feed per tooth:fz (mm/t)
MJ ML MS AJ
Mild steel
Low carbon steel		 < 180 HB First choice AH3225
(AH3135)		 100 – 270 0.05 – 0.2 0.05 – 0.18 – –
< 180 HB Wear resistance T3225 150 – 300 0.05 – 0.2 – – –
< 180 HB Fracture resistance AH3135 80 – 180 0.05 – 0.2 – 0.05 – 0.18 –
< 180 HB Surface finish NS740 100 – 300 0.05 – 0.12 – – –
Carbon steel
Alloy steel		 < 300 HB First choice AH3225
(AH3135)		 100 – 230 0.05 – 0.18 0.05 – 0.12 – –
< 300 HB Wear resistance T3225 150 – 280 0.05 – 0.18 – – –
< 300 HB Fracture resistance AH3135 80 – 150 0.05 – 0.18 – – –
< 300 HB Surface finish NS740 100 – 230 0.05 – 0.12 – – –
Die steel < 30 HRC First choice AH3225
(AH3135)		 100 – 180 0.05 – 0.12 0.05 – 0.1 – –
< 30 HRC Wear resistance T3225 100 – 180 0.05 – 0.12 – – –
Stainless steel < 50 HB First choice AH3135 80 – 200 0.05 – 0.18 – 0.05 – 0.15 –
< 50 HB Wear resistance T3225 150 – 250 0.05 – 0.18 – – –
Grey cast iron 150 – 250 HB First choice AH8015
(AH120)		 100 – 250 0.05 – 0.18 0.05 – 0.12 – –
150 – 250 HB Wear resistance T1215 100 – 250 0.05 – 0.18 – – –
Ductile cast iron 150 – 250 HB First choice AH8015
(AH120)		 100 – 250 0.05 – 0.18 0.05 – 0.12 – –
150 – 250 HB Wear resistance T1215 100 – 250 0.05 – 0.18 – – –
Aluminium alloys
Si < 13%		 – First choice DS2005
KS05F		 300 – 1000 – – – 0.05 – 0.2
Aluminium alloys
Si ≥ 13%		 – First choice DS2005
KS05F		 80 – 300 – – – 0.05 – 0.2
Copper alloys – First choice DS2005
KS05F		 200 – 500 – – – 0.05 – 0.2
Titanium alloys
Ti-6Al-4V, etc.		 – 40 HRC First choice AH130 30 – 60 0.1 – 0.25 – 0.1 – 0.25 –
Heat-resistance alloys
Inconel 718, etc.		 – 40 HRC First choice AH8015
(AH120)		 20 – 50 0.05 – 0.15 0.05 – 0.1 – –
Hardened
SKD61, etc.
X40CrMoV5-1,
etc.		 40 – 50HRC First choice AH8015
(AH120)		 45 – 70 0.05 – 0.15 – – –

– When using an aggressive depth of cut (for AP or AE), set the Vc and/or fz to the lower side of the value shown in the table.
– Dry cutting (or compressed air) is generally recommended. When excessive chip welding occurs on the cutting edge such as during stainless steel machining, use a water soluble cutting fluid and reduce Vc.
– When wet machining mild steel, carbon steel, or alloy steel, reduce the Vc and/or fz.
– Do not use TPW13 cutters for ramping, plunging, or drilling application as they are not designed for feeding in the Z axis direction.

Weitere Informationen zu diesem Produkt finden Sie in unserem Online-Katalog oder im Produktbericht, den Sie herunterladen können:

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