Ultimate high feed milling cutter series for maximum productivity
High-feed cutters reduce machining time in a wide range of applications
Applications & Features
Applications
Features
1. Complete high feed milling solutions
Insert size 02
Max. depth of cut: 0.5 mm
Tool diameter: ø8 – ø25 mm
- Tool diameters as small as 8 mm
- Highly reliable design
- Perfect option for replacing solid end mills
Insert size 03
Max. depth of cut:
0.9 mm (UER), 1 mm (ZER)
Tool diameter: ø16 – ø50 mm
- Close pitch cutter design for high productivity
- Extensive lineup for various applications
- New UER inserts with small approach angle for long tool life
Insert size 06
Max. depth of cut: 1.5 mm
Tool diameter: ø32 – ø200 mm
- Close pitch cutter design for high productivity
- Tool diameters available for up to 200 mm, ideal for rough milling of medium- and large-sized components
- Wiper inserts for improved surface roughness
2. Cutter body design for maximum productivity
Extremely stiff body design with a large core
Close pitch cutter design for increased productivity
Tool diameter (mm) | AddDoFeed | DoFeed 03 | DoFeed 06 | Competitor |
---|---|---|---|---|
ø16 | 4 | 2 | – | 2 |
ø25 | 7 | 5 | – | 4 |
ø50 | – | 8 | 5 | 4 |
Inserts per diameter density comparisons: DoFeed series vs competitor’s high feed cutter
3. Reliable and economical inserts
Economical double-sided inserts with four cutting edges
Thick insert design for increased reliability
Inserts & Grades
Inserts
LN*U02
- Maximum depth of cut: 0.5 mm
LN*U03
- Maximum depth of cut: 1.0 mm
LN*U06
- Maximum depth of cut: 1.5 mm
Main Grades
AH130
- High chipping and fracture resistance
- Designed for machining austenitic stainless steel under general cutting conditions
AH3225
- Good balance between wear and fracture resistance
- Suitable for steel and stainless steel
AH725
- Good balance between wear and chipping resistance
- Suitable for machining steel and stainless steel under general cutting conditions
AH8015
- Good balance between wear and fracture resistance
- First choice for machining heat-resistant alloy under general cutting conditions
Cutter bodies
Practical examples
Example #1
Part: | Compressor shaft |
Material: | SNCM439 (42HRC) |
Cutter: | EXN02R010M10.0-02 (ø10, z = 2) |
Insert: | LNMU0202ZER-MM |
Grade: | AH3225 |
Cutting conditions: | Vc = 180 (m/min) fz = 0.6 (mm/t) ap = 0.4 (mm) ae = 10 (mm) Application: Slotting Coolant: Wet Machine: Vertical M/C, BT30 |
Example #2
Part: | Gas turbine component |
Material: | SUH660 |
Cutter: | EXN02R012M12.0-02 (ø12, z = 2) |
Insert: | LNMU0202ZER-MM |
Grade: | AH130 |
Cutting conditions: | Vc = 60 (m/min) fz = 0.5 (mm/t) ap = 0.3 (mm) ae = 8 (mm) Application: Shoulder milling Coolant: Wet Machine: Vertical M/C, BT50 |
Example #3
Part: | EXN03R030M32.0-05 (ø30 mm, z = 5) |
Material: | Heat resistant cast steel |
Cutter: | EXN03R030M32.0-05 (ø30 mm, z = 5) |
Insert: | LNMU0303ZER-ML |
Grade: | AH725 |
Cutting conditions: | Vc = 70 (m/min) fz = 0.5 (mm/t) ap = 0.5 (mm) ae = 30 (mm) Application: Shoulder milling Coolant: Wet Machine: Vertical M/C, BT50 |
Standard cutting conditions
AddDoFeed
ISO | Workpiece materials | Hardness | Priority | Grade | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 0.5 mm, Number of teeth: CICT | |||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
ø8, CICT = 1 | ø10, CICT = 2 | ø12, CICT = 2 | ø16 | ø20 | ø25 | |||||||||||||||||
n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | |||||||||||
CICT = 3 | CICT = 4 | CICT = 4 | CICT = 5 | CICT = 6 | CICT = 7 | |||||||||||||||||
Carbon steels S45C, S55C, etc. C45, C55, etc. |
– 300HB | First choice | AH3225 | 100 – 300 | 0.2 – 1.2 | 7,960 | 6,370 | 6,370 | 10,200 | 5,310 | 8,500 | 3,980 | 9,560 | 12,740 | 3,180 | 10,180 | 12,720 | 2,550 | 12,240 | 14,280 | ||
– 300HB | For wear resistance | AH8015 | 100 – 300 | 0.2 – 1.2 | Vc = 200 m/min, fz = 0.8 mm/t | |||||||||||||||||
Alloy steels SCM440, SCr415, etc. 42CrMo4, etc. |
– 300HB | First choice | AH3225 | 100 – 300 | 0.2 – 1.2 | 7,960 | 6,370 | 6,370 | 10,200 | 5,310 | 8,500 | 3,980 | 9,560 | 12,740 | 3,180 | 10,180 | 12,720 | 2,550 | 12,240 | 14,280 | ||
– 300HB | For wear resistance | AH8015 | 100 – 300 | 0.2 – 1.2 | Vc = 200 m/min, fz = 0.8 mm/t | |||||||||||||||||
Prehardened steels NAK80, PX5, etc. |
30 – 40HRC | First choice | AH8015 | 100 – 200 | 0.2 – 0.8 | 5,970 | 2,990 | 4,780 | 4,780 | 3,980 | 3,980 | 2,990 | 4,490 | 5,980 | 2,390 | 4,780 | 5,980 | 1,910 | 5,730 | 6,690 | ||
30 – 40HRC | For impact resistance | AH3225 | 100 – 200 | 0.2 – 0.8 | Vc = 150 m/min, fz = 0.5 mm/t | |||||||||||||||||
Stainless steels SUS304, SUS316, etc. X5CrNi18-9, X5CrNiMo17-12-2, etc. |
– 200HB | First choice | AH130 | 100 – 150 | 0.2 – 0.8 | 4,780 | 2,390 | 3,820 | 3,820 | 3,190 | 3,190 | 2,390 | 3,590 | 4,780 | 1,910 | 3,820 | 4,780 | 1,530 | 4,590 | 5,360 | ||
Vc = 120 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||
Gray cast irons FC250, FC300, etc. 250, 300, etc. |
150 – 250HB | First choice | AH8015 | 100 – 300 | 0.2 – 1.2 | 7,960 | 6,370 | 6,370 | 10.200 | 5,310 | 8,500 | 3,980 | 9,560 | 12,740 | 3,180 | 10,180 | 12,720 | 2,550 | 12,240 | 14,280 | ||
150 – 250HB | For impact resistance | AH3225 | 100 – 300 | 0.2 – 1.2 | Vc = 200 m/min, fz = 0.8 mm/t | |||||||||||||||||
Ductile cast irons FCD400, etc. 400-15, 600-3, etc. |
150 – 250HB | First choice | AH8015 | 80 – 200 | 0.2 – 1.2 | 5,970 | 4,780 | 4,780 | 7,650 | 3,980 | 6,370 | 2,990 | 7,180 | 9,570 | 2,390 | 7,650 | 9,560 | 1,530 | 7,350 | 8,570 | ||
150 – 250HB | For impact resistance | AH3225 | 80 – 200 | 0.2 – 1.2 | Vc = 150 m/min, fz = 0.8 mm/t | |||||||||||||||||
Titanium alloy Ti-6Al-4V, etc. |
– 40HRC | First choice | AH130 | 30 – 60 | 0.2 – 0.7 | 1,590 | 800 | 1,270 | 1,270 | 1,060 | 1,060 | 800 | 1,200 | 1,600 | 640 | 1,280 | 1,600 | 510 | 1,530 | 1,790 | ||
– 40HRC | For wear resistance | AH8015 | 30 – 60 | 0.2 – 0.7 | Vc = 40 m/min, fz = 0.5 mm/t | |||||||||||||||||
Heat-resistant alloy Inconel, Hastelloy, etc. |
– 40HRC | First choice | AH8015 | 20 – 50 | 0.1 – 0.3 | 1,190 | 240 | 1,000 | 400 | 800 | 320 | 600 | 360 | 480 | 480 | 390 | 480 | 380 | 460 | 540 | ||
– 40HRC | For impact resistance | AH3225 | 20 – 50 | 0.1 – 0.3 | Vc = 30 m/min, fz = 0.2 mm/t | |||||||||||||||||
Hardened steel | SKD61, etc. X40CrMoV5-1, etc. |
40 – 50HRC | First choice | AH8015 | 80 – 150 | 0.1 – 0.5 | 4,780 | 1,440 | 3,820 | 2,300 | 3,190 | 1,920 | 2,390 | 2,160 | 2,870 | 1,910 | 2,300 | 2,870 | 1,530 | 2,760 | 3,220 | |
40 – 50HRC | For impact resistance | AH3225 | 80 – 150 | 0.1 – 0.5 | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||
SKD11, etc. X153CrMoV12, etc. |
50~60HRC | First choice | AH8015 | 50 – 70 | 0.1 – 0.3 | 2,390 | 480 | 1,910 | 770 | 1,590 | 640 | 1,190 | 720 | 960 | 950 | 760 | 950 | 760 | 920 | 1,070 | ||
Vc = 60 m/min, fz = 0.2 mm/t |
DoFeed 03 ZER
ZER type
ISO | Workpiece materials | Hardness | Priority | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 1 mm, Number of teeth: CICT | ||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool dia.: DCX (mm) | Plunging | ø16, CICT = 2 | ø18, CICT = 2 | ø20 | ø22 | ø25 | ø28 | ø30 | ø32 | ø35 | ø40 | ø50 | ||||||||||||||||||||||||||||
ø16 – ø22 | ø25 – ø50 | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | |||||||||||||||||
CICT = 3 | CICT = 4 | CICT = 3 | CICT = 4 | CICT = 4 | CICT= 5 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 5 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 8 | |||||||||||||||||||||||
Carbon steels S45C, S55C, etc. C45, C55, etc. |
– 300HB | First choice | AH3225 | MJ | 100 – 300 | 0.5 -1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 6,370 | 3,540 | 5,660 | 3,180 | 7,630 | 10,180 | 2,890 | 6,940 | 9,250 | 2,550 | 8,160 | 10,180 | 2,270 | 7,280 | 9,100 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Vc = 200 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
Alloy steels SCM440, SCr415, etc. |
– 300HB | First choice | AH3225 | MJ | 100 – 300 | 0.5 -1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 6,370 | 3,540 | 5,660 | 3,180 | 7,630 | 10,180 | 2,890 | 6,940 | 9,250 | 2,550 | 8,160 | 10,180 | 2,270 | 7,280 | 9,100 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Vc = 200 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
Prehardened steels NAK80, PX5, etc. |
30-40HRC | First choice | AH3225 | MJ | 100 – 200 | 0.5 – 1.0 | 0.5 – 1.0 | 0.1 | 2,980 | 4,170 | 2,650 | 3,710 | 2,390 | 5,020 | 6,690 | 2,170 | 4,560 | 6,080 | 1,910 | 5,350 | 6,690 | 1,710 | 4,790 | 5,990 | 1,590 | 4,450 | 5,570 | 1,490 | 5,220 | 6,260 | 1,360 | 4,760 | 5,710 | 1,190 | 4,170 | 5,000 | 950 | 3,330 | 5,320 | |
Vc = 150 m/min, fz = 0.7 mm/t | ||||||||||||||||||||||||||||||||||||||||
30-40HRC | for wear resistance | AH8015 | MJ | 100 – 200 | 0.5 – 1.0 | 0.5 – 1.0 | 0.1 | 2,980 | 4,170 | 2,650 | 3,710 | 2,390 | 5,020 | 6,690 | 2,170 | 4,560 | 6,080 | 1,910 | 5,350 | 6,690 | 1,710 | 4,790 | 5,990 | 1,590 | 4,450 | 5,570 | 1,490 | 5,220 | 6,260 | 1,360 | 4,760 | 5,710 | 1,190 | 4,170 | 5,000 | 950 | 3,330 | 5,320 | ||
Vc = 150 m/min, fz = 0.7 mm/t | ||||||||||||||||||||||||||||||||||||||||
Stainless steels SUS304, X5CrNi18-9, etc. |
– 200HB | First choice | AH130 | MS | 80 – 150 | 0.3 – 0.8 | 0.3 – 0.8 | 0.1 | 2,390 | 2,390 | 2,120 | 2,120 | 1,910 | 2,860 | 3,820 | 3,180 | 4,770 | 6,360 | 1,530 | 3,060 | 3,820 | 1,360 | 2,720 | 3,400 | 1,270 | 2,540 | 3,180 | 1,190 | 2,980 | 3,570 | 1,090 | 2,720 | 3,270 | 960 | 2,400 | 2,880 | 760 | 1,900 | 2,280 | |
Vc = 120 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||||||||||||||||||||
Precipitation hardening stainless steels SUS630, X5CrNiCuNb16-4, etc. |
28HRC – (H1150) |
First choice | AH130 | MS | 80 – 150 | 0.2 – 0.5 | 0.2 – 0.5 | 0.1 | 2,390 | 1,430 | 2,120 | 1,270 | 1,910 | 1,720 | 2,290 | 1,740 | 1,570 | 2,090 | 1,530 | 1,840 | 2,300 | 1,370 | 1,640 | 2,060 | 1,270 | 1,520 | 1,910 | 1,190 | 1,790 | 2,140 | 1,090 | 1,640 | 1,960 | 960 | 1,440 | 1,730 | 760 | 1,140 | 1,820 | |
for wear resistance | AH3225 | MS | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||||
40HRC – (H900) |
First choice | AH3035 | ML | 80 – 120 | 0.1 – 0.3 | 0.1 – 0.3 | 0.1 | 1,990 | 800 | 1,770 | 710 | 1,590 | 950 | 1,270 | 1,450 | 870 | 1,160 | 1,270 | 1,020 | 1,270 | 1,140 | 910 | 1,140 | 1,060 | 850 | 1,060 | 1,000 | 1,000 | 1,200 | 910 | 910 | 1,090 | 800 | 800 | 960 | 640 | 640 | 1,020 | ||
for impact resistance | AH3035 | MJ | Vc = 100 m/min, fz = 0.2 mm/t | |||||||||||||||||||||||||||||||||||||
Gray cast irons FC250, GG25, 250, etc. |
150-250HB | First choice | AH725 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 6,370 | 3,540 | 5,660 | 3,180 | 7,630 | 10,180 | 2,890 | 6,940 | 9,250 | 2,550 | 8,160 | 10,180 | 2,270 | 7,280 | 9,100 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Vc = 200 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
Ductile cast irons FCD400, etc. |
150-250HB | First choice | AH725 | MJ | 80 – 200 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 2,980 | 4,770 | 2,650 | 4,240 | 2,390 | 5,740 | 7,650 | 2,170 | 5,210 | 6,940 | 1,910 | 6,110 | 7,640 | 1,710 | 5,460 | 6,820 | 1,590 | 6,360 | 7,950 | 1,490 | 7,450 | 8,940 | 1,360 | 6,800 | 8,160 | 1,190 | 5,950 | 7,140 | 950 | 4,750 | 5,700 | |
Vc = 150 m/min, fz = 1.0 mm/t | ||||||||||||||||||||||||||||||||||||||||
Titanium alloy Ti-6Al-4V, etc. |
– 40HRC | First choice | AH130 | ML | 30 – 60 | 0.3 – 0.7 | 0.3 – 0.7 | 0.08 | 800 | 640 | 710 | 570 | 640 | 770 | 1,020 | 580 | 700 | 930 | 510 | 820 | 1,020 | 450 | 730 | 910 | 420 | 840 | 1,050 | 400 | 1,000 | 1,200 | 360 | 900 | 1,080 | 320 | 800 | 960 | 250 | 630 | 1,000 | |
for impact resistance | AH130 | MJ | Vc = 40 m/min, fz = 0.5 mm/t | |||||||||||||||||||||||||||||||||||||
Heat-resistant alloy Inconel, Hastelloy, etc. |
– 40HRC | First choice | AH8015 | ML | 20 – 50 | 0.1 – 0.3 | 0.1 – 0.3 | 0.05 | 600 | 240 | 530 | 210 | 480 | 290 | 380 | 430 | 260 | 340 | 380 | 230 | 290 | 340 | 200 | 260 | 320 | 260 | 320 | 300 | 300 | 360 | 270 | 270 | 320 | 240 | 240 | 290 | 190 | 190 | 300 | |
for impact resistance | AH725 | ML | Vc = 30 m/min, fz = 0.2 mm/t | |||||||||||||||||||||||||||||||||||||
Hot mold steel SKD61, X40CrMoV5-1, etc. |
40-55HRC | First choice | AH8015 | MH | 80 – 150 | 0.1 – 0.5 | 0.1 – 0.5 | 0.05 | 2,390 | 1,430 | 2,120 | 1,270 | 1,910 | 1,720 | 2,290 | 1,740 | 1,570 | 2,090 | 1,530 | 1,840 | 2,300 | 1,360 | 1,630 | 2,040 | 1,270 | 1,520 | 1,910 | 1,190 | 1,790 | 2,140 | 1,090 | 1,640 | 1,960 | 950 | 1,430 | 1,710 | 760 | 1,140 | 1,820 | |
Low resistance | AH8015 | MJ | 0.1 – 0.3 | 0.1 – 0.3 | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||
Hot mold steel of D.T.C materials DAC**, DH**, DIEVER, etc |
40-55HRC | First choice | AH8015 | MJ | 50-100 | 0.1 – 0.3 | 0.1 – 0.3 | 0.05 | 1,590 | 640 | 1,420 | 570 | 1,270 | 760 | 1,020 | 1,160 | 700 | 930 | 1,020 | 820 | 1,020 | 910 | 730 | 910 | 850 | 680 | 850 | 800 | 800 | 960 | 730 | 730 | 880 | 640 | 640 | 770 | 510 | 510 | 820 | |
for impact resistance | AH8015 | MH | 0.1 – 0.5 | 0.1 – 0.5 | Vc = 80 m/min, fz = 0.2mm/t | |||||||||||||||||||||||||||||||||||
Cold mold steels SKD11, X153CrMoV12, etc. |
55-60HRC | First choice | AH8005 | MH | 50 – 70 | 0.05 – 0.2 | 0.03 – 0.1 | 0.03 | 1,190 | 290 | 1,060 | 250 | 950 | 340 | 450 | 870 | 310 | 420 | 760 | 300 | 380 | 680 | 270 | 340 | 640 | 260 | 320 | 600 | 300 | 360 | 550 | 230 | 340 | 480 | 240 | 280 | 380 | 200 | 300 | |
Vc = 60 m/min, fz = 0.1 mm/t | ||||||||||||||||||||||||||||||||||||||||
55-60HRC | for impact resistance | AH8015 | MH | 50 – 70 | 0.03 – 0.1 | 0.05 – 0.2 | 0.03 | 1,190 | 150 | 1,060 | 130 | 950 | 170 | 230 | 870 | 160 | 210 | 760 | 150 | 190 | 680 | 140 | 170 | 640 | 130 | 160 | 600 | 150 | 180 | 550 | 120 | 170 | 480 | 120 | 140 | 380 | 100 | 150 | ||
Vc = 60 m/min, fz = 0.06 mm/t |
- When chips stay in the cutting zone during slotting or pocketing, use air blast to remove chips from the work area
- Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed
- The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different.
- Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally
DoFeed 03 UER
UER type
ISO | Workpiece material | Hardness | Priority | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 0.5 mm, Number of teeth: CICT | ||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool dia.: DCX (mm) | Plunging | ø16, CICT = 2 | ø18, CICT = 2 | ø20 | ø22 | ø25 | ø28 | ø30 | ø32 | ø35 | ø40 | ø50 | ||||||||||||||||||||||||||||
ø16 – ø22 | ø25 – ø50 | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | |||||||||||||||||
CICT = 3 | CICT = 4 | CICT = 3 | CICT = 4 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 5 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 6 | CICT = 5 | CICT = 8 | |||||||||||||||||||||||
Carbon steels S45C, S55C, etc. C45, C55, etc. |
– 300HB | First choice | AH3225 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 7,960 | 3,540 | 7,080 | 3,180 | 9,540 | 12,720 | 2,890 | 8,670 | 11,560 | 2,550 | 10,200 | 12,750 | 2,270 | 9,080 | 11,350 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Low resistance | ML | Vc = 200 m/min, fz = 1 mm/t | ||||||||||||||||||||||||||||||||||||||
Alloy steels SCM440, SCr415, etc. |
– 300HB | First choice | AH3225 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 7,960 | 3,540 | 7,080 | 3,180 | 9,540 | 12,720 | 2,890 | 8,670 | 11,560 | 2,550 | 10,200 | 12,750 | 2,270 | 9,080 | 11,350 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
Low resistance | ML | Vc = 200 m/min, fz = 1 mm/t | ||||||||||||||||||||||||||||||||||||||
Prehardened steels NAK80, PX5, etc. |
30 – 40HRC | First choice | AH8015 | MJ | 100 – 200 | 0.5 – 1 | 0.5 – 1 | 0.1 | 2,980 | 4,770 | 2,650 | 4,240 | 2,390 | 5,740 | 7,650 | 2,170 | 5,210 | 6,950 | 1,910 | 6,120 | 7,640 | 1,710 | 5,480 | 6,840 | 1,590 | 5,090 | 6,360 | 1,490 | 5,960 | 7,160 | 1,360 | 5,440 | 6,530 | 1,190 | 4,760 | 5,720 | 950 | 3,800 | 6,080 | |
for impact resistance | AH3225 | MJ | Vc = 150 m/min, fz = 0.8 mm/t | |||||||||||||||||||||||||||||||||||||
Stainless steels SUS304, X5CrNi18-9, etc. |
– 200HB | First choice | AH130 | ML | 80 – 150 | 0.3 – 1 | 0.3 – 1 | 0.1 | 2,390 | 2,870 | 2,120 | 2,550 | 1,910 | 3,440 | 4,590 | 1,740 | 3,140 | 4,180 | 1,530 | 3,680 | 4,590 | 1,360 | 3,270 | 4,080 | 1,270 | 3,050 | 3,810 | 1,190 | 3,570 | 4,290 | 1,090 | 3,270 | 3,930 | 950 | 2,850 | 3,420 | 760 | 2,280 | 3,650 | |
for impact resistance | MJ | Vc = 120 m/min, fz = 0.6 mm/t | ||||||||||||||||||||||||||||||||||||||
Precipitation hardening stainless steels SUS630, X5CrNiCuNb16-4, etc. |
28HRC – | First choice | AH130 | ML | 80 – 150 | 0.3 – 0.8 | 0.3 – 0.8 | 0.1 | 2,390 | 2,390 | 2,120 | 2,120 | 1,910 | 2,870 | 3,820 | 1,740 | 2,610 | 3,480 | 1,530 | 3,060 | 3,830 | 1,360 | 2,720 | 3,400 | 1,270 | 2,540 | 3,180 | 1,190 | 2,980 | 3,570 | 1,090 | 2,730 | 3,270 | 950 | 2,380 | 2,850 | 760 | 1,900 | 3,040 | |
for impact resistance | MJ | Vc = 120 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||||||||||||||||||
40HRC – | First choice | AH130 | ML | 80 – 120 | 0.3 – 0.5 | 0.3 – 0.5 | 0.1 | 1,990 | 1,600 | 1,770 | 1,420 | 1,590 | 1,910 | 2,550 | 1,450 | 1,740 | 2,320 | 1,270 | 2,040 | 2,540 | 1,140 | 1,830 | 2,280 | 1,060 | 1,700 | 2,120 | 990 | 1,980 | 2,380 | 910 | 1,820 | 2,190 | 800 | 1,600 | 1,920 | 640 | 1,280 | 2,050 | ||
for impact resistance | MJ | Vc = 100 m/min, fz = 0.4 mm/t | ||||||||||||||||||||||||||||||||||||||
Gray cast irons FC250, GG25, 250, etc. |
150 – 250HB | First choice | AH8015 | MJ | 100 – 300 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 3,980 | 7,960 | 3,540 | 7,080 | 3,180 | 9,540 | 12,720 | 2,890 | 8,670 | 11,560 | 2,550 | 10,200 | 12,750 | 2,270 | 9,080 | 11,350 | 2,120 | 8,480 | 10,600 | 1,990 | 9,950 | 11,940 | 1,820 | 9,100 | 10,920 | 1,590 | 7,950 | 9,540 | 1,270 | 6,350 | 10,160 | |
for impact resistance | AH3225 | MJ | Vc = 200 m/min, fz = 1 mm/t | |||||||||||||||||||||||||||||||||||||
Ductile cast irons FCD400, etc. |
150 – 250HB | First choice | AH8015 | MJ | 80 – 200 | 0.5 – 1.2 | 0.5 – 1.5 | 0.1 | 2,980 | 5,960 | 2,650 | 5,300 | 2,390 | 7,170 | 9,560 | 2,170 | 6,510 | 8,680 | 1,910 | 7,640 | 9,550 | 1,710 | 6,840 | 8,550 | 1,590 | 6,360 | 7,950 | 1,490 | 7,450 | 8,940 | 1,360 | 6,800 | 8,160 | 1,190 | 5,950 | 7,140 | 950 | 4,750 | 7,600 | |
for impact resistance | AH3225 | MJ | Vc = 150 m/min, fz = 1 mm/t | |||||||||||||||||||||||||||||||||||||
Titanium alloy Ti-6Al-4V, etc. |
– 40HRC | First choice | AH130 | MJ | 30 – 60 | 0.3 – 0.8 | 0.3 – 0.8 | 0.08 | 800 | 960 | 710 | 860 | 640 | 1,160 | 1,540 | 580 | 1,050 | 1,400 | 510 | 1,230 | 1,530 | 450 | 1,080 | 1,350 | 420 | 1,010 | 1,260 | 400 | 1,200 | 1,440 | 360 | 1,080 | 1,300 | 320 | 960 | 1,160 | 250 | 750 | 1,200 | |
for wear resistance | AH8015 | MJ | Vc = 40 m/min, fz = 0.6 mm/t | |||||||||||||||||||||||||||||||||||||
Heat-resistant alloy Inconel, Hastelloy, etc. |
– 40HRC | First choice | AH8015 | ML | 20 – 50 | 0.2 – 0.5 | 0.2 – 0.5 | 0.05 | 600 | 360 | 530 | 320 | 480 | 440 | 580 | 430 | 390 | 520 | 380 | 460 | 570 | 340 | 410 | 510 | 320 | 390 | 480 | 300 | 450 | 540 | 270 | 410 | 490 | 240 | 360 | 440 | 190 | 290 | 460 | |
for impact resistance | MJ | Vc = 30 m/min, fz = 0.3 mm/t | ||||||||||||||||||||||||||||||||||||||
Hot mold steel SKD61, X40CrMoV5-1, etc. |
40 – 50HRC | First choice | AH8015 | MJ | 80 – 150 | 0.1 – 0.5 | 0.1 – 0.5 | 0.05 | 2,390 | 1,440 | 2,120 | 1,280 | 1,910 | 1,720 | 2,300 | 1,740 | 1,570 | 2,090 | 1,530 | 1,840 | 2,300 | 1,360 | 1,640 | 2,040 | 1,270 | 1,530 | 1,910 | 1,190 | 1,790 | 2,150 | 1,090 | 1,640 | 1,970 | 950 | 1,430 | 1,710 | 760 | 1,140 | 1,830 | |
for impact resistance | AH3225 | MJ | Vc = 120 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||||
Hot mold steel of D.T.C materials DAC**, DH**, DIEVER, etc |
40 – 50HRC | First choice | AH8015 | MJ | 50 – 100 | 0.1 – 0.5 | 0.1 – 0.5 | 0.05 | 1,590 | 960 | 1,410 | 850 | 1,270 | 1,150 | 1,530 | 1,160 | 1,050 | 1,400 | 1,020 | 1,230 | 1,530 | 910 | 1,100 | 1,370 | 850 | 1,020 | 1,280 | 800 | 1,200 | 1,440 | 730 | 1,100 | 1,320 | 640 | 960 | 1,160 | 510 | 770 | 1,230 | |
for impact resistance | AH3225 | MJ | Vc = 80 m/min, fz = 0.3 mm/t | |||||||||||||||||||||||||||||||||||||
Cold mold steels SKD11, X153CrMoV12, etc. |
50 – 60HRC | First choice | AH8005 | MJ | 50 – 70 | 0.1 – 0.3 | 0.1 – 0.3 | 0.03 | 1,190 | 480 | 1,060 | 430 | 950 | 570 | 760 | 870 | 530 | 700 | 760 | 610 | 760 | 680 | 550 | 680 | 640 | 520 | 640 | 600 | 600 | 720 | 550 | 550 | 660 | 480 | 480 | 580 | 380 | 380 | 610 | |
Vc = 60 m/min, fz = 0.2 mm/t |
- When chips stay in the cutting zone during slotting or pocketing, use air blast to remove chips from the work area
- Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed
- The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different.
- Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally
DoFeed 06
ISO | Workpiece materials | Hardness | Priority | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth: fz (mm/t) | Tool dia.: DCX (mm), Number of revolutions: n (min-1), Feed speed: Vf (mm/min), Max. depth of cut: ap = 1.5 mm, Number of teeth: CICT | |||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Tool dia.: DCX (mm) | Plunging | ø32, CICT = 2 | ø35, CICT = 2 | ø40, CICT = 3 | ø50 | ø63 | ø80 | ø100, CICT = 6 | ø125, CICT = 8 | ø160, CICT = 10 | ø200, CICT = 12 | ||||||||||||||||||||
n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | n | Vf | ||||||||||||
ø32 – ø200 | CICT = 4 | CICT = 5 | CICT = 4 | CICT = 6 | CICT = 5 | CICT = 8 | |||||||||||||||||||||||||
Carbon steels S45C, S55C, etc. C45, C55, etc. |
– 300HB | First choice | AH3225 | MJ | 100 – 300 | 0.5 – 1.5 | 0.15 | 1,990 | 3,980 | 1,820 | 3,640 | 1,590 | 4,770 | 1,270 | 5,080 | 6,350 | 1,010 | 4,040 | 6,060 | 800 | 4,000 | 6,400 | 640 | 3,820 | 510 | 4,080 | 400 | 3,980 | 320 | 3,820 | |
Vc = 200 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
Alloy steels SCM440, SCr415, etc. |
– 300HB | First choice | AH3225 | MJ | 100 – 200 | 0.5 – 1.5 | 0.15 | 1,990 | 3,980 | 1,820 | 3,640 | 1,590 | 4,770 | 1,270 | 5,080 | 6,350 | 1,010 | 4,040 | 6,060 | 800 | 4,000 | 6,400 | 640 | 3,820 | 510 | 4,080 | 400 | 3,980 | 320 | 3,820 | |
Vc = 200 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
Prehardened steels NAK80, PX5, etc. |
30 – 40HRC |
First choice | AH3225 | MJ | 100 – 200 | 0.5 – 1.2 | 0.15 | 1,490 | 2,380 | 1,360 | 2,180 | 1,190 | 2,860 | 950 | 3,040 | 3,800 | 760 | 2,430 | 3,650 | 600 | 2,400 | 3,840 | 480 | 2,290 | 380 | 2,450 | 300 | 2,390 | 240 | 2,290 | |
Vc = 150 m/min, fz = 0.8 mm/t | |||||||||||||||||||||||||||||||
30 – 40HRC |
for wear resistance | AH8015 | MJ | 100 – 200 | 0.5 – 1.5 | 0.15 | 1,490 | 2,980 | 1,360 | 2,720 | 1,190 | 3,570 | 950 | 3,800 | 4,750 | 760 | 3,040 | 4,560 | 600 | 3,000 | 4,800 | 480 | 2,880 | 380 | 3,040 | 300 | 3,000 | 240 | 2,880 | ||
Vc = 150 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
Stainless steels SUS304, X5CrNi18-9, etc. |
– 200HB | First choice | AH130 | ML | 80 – 150 | 0.3 – 0.8 | 0.1 | 1,190 | 1,430 | 1,090 | 1,310 | 950 | 1,710 | 760 | 1,820 | 2,280 | 610 | 1,470 | 2,200 | 480 | 1,440 | 2,300 | 380 | 1,380 | 310 | 1,470 | 240 | 1,430 | 190 | 1,380 | |
Vc = 120 m/min, fz = 0.6 mm/t | |||||||||||||||||||||||||||||||
Precipitation hardening stainless steels SUS630, X5CrNiCuNb16-4, etc. |
28HRC-(H1150) | First choice | AH130 | MS | 80 – 150 | 0.2 – 0.5 | 0.1 | 1,190 | 710 | 1,090 | 650 | 960 | 860 | 760 | 910 | 1,140 | 610 | 730 | 1,100 | 480 | 720 | 1,150 | 380 | 680 | 310 | 740 | 240 | 720 | 190 | 680 | |
for wear resistance | AH3225 | MS | Vc = 120 m/min, fz = 0.3 mm/t | ||||||||||||||||||||||||||||
40HRC – (H900) |
First choice | AH3035 | ML | 80 – 120 | 0.1 – 0.3 | 0.1 | 1,000 | 400 | 910 | 360 | 800 | 480 | 640 | 510 | 640 | 510 | 410 | 610 | 400 | 400 | 640 | 320 | 380 | 260 | 420 | 200 | 400 | 160 | 380 | ||
for impact resistance | AH3035 | MJ | Vc = 100 m/min, fz = 0.2 mm/t | ||||||||||||||||||||||||||||
Gray cast irons FC250, GG25, 250, etc. |
150 – 250HB |
First choice | AH120 | MJ | 100 – 300 | 0.5 – 1.5 | 0.15 | 1,990 | 3,980 | 1,820 | 3,640 | 1,590 | 4,770 | 1,270 | 5,080 | 6,350 | 1,010 | 4,040 | 6,060 | 800 | 4,000 | 6,400 | 640 | 3,820 | 510 | 4,080 | 400 | 3,980 | 320 | 3,820 | |
Vc = 200 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
150 – 250HB |
First choice | AH120 | MJ | 80 – 200 | 0.5 – 1.5 | 0.15 | 1,490 | 2,980 | 1,360 | 2,720 | 1,190 | 3,570 | 950 | 3,800 | 4,750 | 760 | 3,040 | 4,560 | 600 | 3,000 | 4,800 | 480 | 2,870 | 380 | 3,060 | 300 | 2,990 | 240 | 2,870 | ||
Vc = 150 m/min, fz = 1.0 mm/t | |||||||||||||||||||||||||||||||
Titanium alloy Ti-6Al-4V, etc. |
– 40HRC | First choice | AH130 | ML | 30 – 60 | 0.3 – 0.7 | 0.08 | 400 | 400 | 360 | 360 | 320 | 480 | 250 | 500 | 630 | 200 | 400 | 600 | 160 | 400 | 640 | 130 | 380 | 100 | 410 | 80 | 400 | 60 | 380 | |
for impact resistance | AH130 | MJ | Vc = 40 m/min, fz = 0.5 mm/t | ||||||||||||||||||||||||||||
Heat-resistant alloy Inconel, Hastelloy, etc. |
– 40HRC | First choice | AH8015 | ML | 20 – 50 | 0.1 – 0.3 | 0.05 | 300 | 120 | 270 | 110 | 240 | 140 | 190 | 150 | 190 | 150 | 120 | 180 | 120 | 120 | 190 | 100 | 120 | 80 | 120 | 60 | 120 | 50 | 120 | |
for impact resistance | AH725 | ML | Vc = 30 m/min, fz = 0.2 mm/t | ||||||||||||||||||||||||||||
Hot mold steel SKD61, X40CrMoV5-1, etc. |
40 – 55HRC |
First choice | AH8015 | MH | 80 – 150 | 0.1 – 0.5 | 0.05 | 1,190 | 710 | 1,090 | 650 | 950 | 850 | 760 | 910 | 1,140 | 610 | 730 | 1,100 | 480 | 720 | 1,150 | 380 | 680 | 310 | 740 | 240 | 720 | 190 | 680 | |
Low resistance | AH8015 | MJ | 0.1 – 0.3 | Vc = 120 m/min, fz = 0.3mm/t | |||||||||||||||||||||||||||
Hot mold steel of D.T.C materials DAC**, DH**, DIEVER, etc |
40 – 55HRC |
First choice | AH8015 | MJ | 50-100 | 0.1 – 0.3 | 0.05 | 800 | 320 | 730 | 290 | 640 | 380 | 510 | 410 | 510 | 400 | 320 | 480 | 320 | 320 | 510 | 250 | 300 | 200 | 320 | 160 | 320 | 130 | 310 | |
for impact resistance | AH8015 | MH | 0.1 – 0.5 | Vc = 80 m/min, fz = 0.2mm/t | |||||||||||||||||||||||||||
Cold mold steels SKD11, X153CrMoV12, etc. |
55 – 60HRC |
First choice | AH8005 | MH | 50 – 70 | 0.05 – 0.3 | 0.03 | 600 | 120 | 550 | 110 | 480 | 140 | 380 | 150 | 190 | 300 | 120 | 180 | 240 | 120 | 190 | 190 | 110 | 150 | 120 | 120 | 120 | 100 | 120 | |
Vc = 60 m/min, fz = 0.1 mm/t | |||||||||||||||||||||||||||||||
55 – 60HRC |
for impact resistance | AH8015 | MH | 50 – 70 | 0.05 – 0.3 | 0.03 | 600 | 60 | 550 | 55 | 480 | 70 | 380 | 75 | 95 | 300 | 60 | 90 | 240 | 60 | 95 | 190 | 55 | 150 | 60 | 120 | 60 | 100 | 60 | ||
Vc = 60 m/min, fz = 0.05 mm/t |
- The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different.
- Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally
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