The best solution for steel and cast iron milling
Exact simulation analysis provides light weight cutter with low cutting
Applications & Features
Applications
Face milling
Shoulder milling
Chamfering
Coolant hole
Features
1. CBN grade inserts for high-speed cast iron machining
High CBN content grade composed of extremely dense medium CBN grains
Inserts & Grades
Inserts
F2-SWGW
- Maximum depth of cut: 0.5 mm
WSGW
- Wiper edge
SW*T1304
- Maximum depth of cut: 10 mm
Grades
BX480
- Hardest CBN
- Ideal for ferrous sintered metal
- Suitable for high-speed face milling of cast iron
AH130
- High chipping and fracture resistance
- Designed for machining austenitic stainless steel under general cutting conditions
AH3135
- High fracture resistance
- Suitable for machining steel and stainless steel under general cutting conditions
Cutter bodies
Shank Type
EPW13 (ø32 – ø80mm)
Square shoulder endmill, shank type, with screw clamp system
Practical examples
Example #1
Part: | Cylinder block |
Material: | FC250 / 250 |
Cutter: | TPW13R125M38.1-08 (DCX = 125 mm, CICT = 8) |
Insert: | 2-SWGW130508PDLSR x6, WSGW130508PDLSR x2 |
Grade: | BX480 |
Cutting conditions: | Vc = 800 (m/min) fz = 0.11 (mm/t) Vf = 1,760 (mm/min) ap = 0.2 (mm) ae = ~ 80 (mm) Application: Face milling Coolant: Dry Machine: Horizontal M/C, KM100 |
Example #2
Part: | Cylinder block |
Material: | FC250 / 250 |
Cutter: | TPW13 cutter (customized, DCX = 250 mm, CICT = 12) |
Insert: | 2-SWGW130508PDLSR x10, WSGW130508PDLSR x2 |
Grade: | BX480 |
Cutting conditions: | Vc = 1,178 ~ 1,257 (m/min) fz = 0.05 ~ 0.11 (mm/t) Vf = 900 ~ 1,980 (mm/min) ap = 0.2 (mm) ae = ~ 200 (mm) Application: Face milling Coolant: Dry Machine: Horizontal M/C, KM100 |
Example #3
Part: | Hydraulic part |
Material: | Chromium molybdenum steel (SCM415) |
Cutter: | TPW13R080M25.4-04 (ø80, z=4) |
Insert: | SWMT1304PDPR-MS |
Grade: | AH140 |
Cutting conditions: | Vc = 120 (m/min) fz = 0.18 (mm/t) Vf = 350 (mm/min) ap = 1.2 (mm) ae = ~ 50 (mm) Application: Face milling Coolant: Dry Machine: – |
Standard cutting conditions
TPW / EPW 13 type
ISO | Workpiece material | Grade | Shape | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Grey cast iron FC250, etc. , 250, etc. |
BX480 | 2-SWGW130508PDLSR | 800 – 1500 | 0.05 – 0.3 |
TAW / EAW 13 type
Roughing (Depth of cut: ap ≥ 1.0 mm)
ISO | Workpiece material | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Mild steels, Low carbon steels (< 180HB) |
AH120 (First choice) |
MJ | 180 (100 – 270) | 0.2 (0.05 – 0.3) | |
AH120 (First choice) |
ML | 180 (100 – 270) | 0.15 (0.05 – 0.25) | ||
AH120 (First choice) |
HJ | 180 (100 – 270) | 0.4 (0.2 – 0.6) | ||
AH120 (First choice) |
Flat top | 180 (100 – 270) | 0.2 (0.05 – 0.3) | ||
T3130 (Priority on wear resistance) |
MJ | 220 (150 – 300) | 0.2 (0.05 – 0.3) | ||
T3130 (Priority on wear resistance) |
HJ | 220 (150 – 300) | 0.4 (0.2 – 0.6) | ||
T3130 (Priority on wear resistance) |
Flat top | 220 (150 – 300) | 0.2 (0.05 – 0.3) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 130 (80 – 180) | 0.2 (0.05 – 0.3) | ||
AH130 / AH140 (Priority on impact resistance) |
MS | 130 (80 – 180) | 0.17 (0.1 – 0.25) | ||
NS740 (Priority on surface fi nish) |
MJ | 200 (100 – 300) | 0.15 (0.05 – 0.23) | ||
NS740 (Priority on surface fi nish) |
Flat top | 200 (100 – 300) | 0.15 (0.05 – 0.23) | ||
Carbon steels, Alloy steels (< 300HB) |
AH120 (First choice) |
MJ | 150 (100 – 230) | 0.17 (0.05 – 0.25) | |
AH120 (First choice) |
ML | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
AH120 (First choice) |
HJ | 150 (100 – 230) | 0.3 (0.2 – 0.5) | ||
AH120 (First choice) |
Flat top | 150 (100 – 230) | 0.17 (0.05 – 0.25) | ||
T3130 (Priority on wear resistance) |
MJ | 200 (150 – 280) | 0.17 (0.05 – 0.25) | ||
T3130 (Priority on wear resistance) |
HJ | 200 (150 – 280) | 0.3 (0.2 – 0.5) | ||
T3130 (Priority on wear resistance) |
Flat top | 200 (150 – 280) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 120 (80 – 150) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (Priority on impact resistance) |
HJ | 120 (80 – 150) | 0.3 (0.2 – 0.5) | ||
NS740 (Priority on surface fi nish) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
NS740 (Priority on surface fi nish) |
Flat top | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
Die steels (< 30HRC) |
AH120 (First choice) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.2) | |
AH120 (First choice) |
ML | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
AH120 (First choice) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
AH120 (First choice) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
T3130 (Priority on wear resistance) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
T3130 (Priority on wear resistance) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
T3130 (Priority on wear resistance) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.2) | ||
Stainless steel (< 250HB) |
AH130 / AH140 (First choice) |
MJ | 150 (80 – 200) | 0.17 (0.1 – 0.25) | |
AH130 / AH140 (First choice) |
HJ | 150 (80 – 200) | 0.3 (0.2 – 0.5) | ||
AH130 / AH140 (First choice) |
MS | 150 (80 – 200) | 0.15 (0.1 – 0.2) | ||
AH120 (Priority on wear resistance) |
MJ | 200 (150 – 250) | 0.17 (0.1 – 0.25) | ||
AH120 (Priority on wear resistance) |
ML | 200 (150 – 250) | 0.15 (0.1 – 0.2) | ||
AH120 (Priority on wear resistance) |
HJ | 200 (150 – 250) | 0.3 (0.2 – 0.5) | ||
AH120 (Priority on wear resistance) |
Flat top | 200 (150 – 250) | 0.17 (0.1 – 0.25) | ||
Grey castirons, Ductile cast irons |
T1115 (First choice) |
MJ | 180 (100 – 250) | 0.17 (0.05 – 0.25) | |
T1115 (First choice) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
T1115 (First choice) |
Flat top | 180 (100 – 250) | 0.17 (0.05 – 0.25) | ||
AH120 (Priority on impact resistance) |
MJ | 180 (100 – 250) | 0.17 (0.05 – 0.25) | ||
AH120 (Priority on impact resistance) |
ML | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (Priority on impact resistance) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
AH120 (Priority on impact resistance) |
Flat top | 180 (100 – 250) | 0.17 (0.05 – 0.25) | ||
Aluminium alloys (Si < 13 %) |
DS1100 / KS05F (First choice) |
AJ | 500 (300 – 1000) | 0.12 (0.05 – 0.2) | |
Aluminium alloys (Si ≥ 13 %) |
DS1100 / KS05F (First choice) |
AJ | 200 (80 – 300) | 0.12 (0.05 – 0.2) | |
Copper alloys | DS1100 / KS05F (First choice) |
AJ | 350 (200 – 500) | 0.12 (0.05 – 0.2) |
TAW / EAW 13 type
Light cutting to finishing (Depth of cut: ap ≥ 1.0 mm)
ISO | Workpiece material | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Mild steels, Low carbon steels (< 180HB) |
AH120 (First choice) |
MJ | 180 (100 – 270) | 0.17 (0.05 – 0.25) | |
AH120 (First choice) |
ML | 180 (100 – 270) | 0.12 (0.05 – 0.2) | ||
AH120 (First choice) |
HJ | 180 (100 – 270) | 0.4 (0.2 – 0.6) | ||
AH120 (First choice) |
Flat top | 180 (100 – 270) | 0.17 (0.05 – 0.25) | ||
T3130 (Priority on wear resistance) |
MJ | 220 (150 – 300) | 0.17 (0.05 – 0.25) | ||
T3130 (Priority on wear resistance) |
HJ | 220 (150 – 300) | 0.4 (0.2 – 0.6) | ||
T3130 (Priority on wear resistance) |
Flat top | 220 (150 – 300) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 130 (80 – 180) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (Priority on impact resistance) |
MS | 130 (80 – 180) | 0.15 (0.1 – 0.2) | ||
NS740 (Priority on surface fi nish) |
MJ | 200 (100 – 300) | 0.12 (0.05 – 0.2) | ||
NS740 (Priority on surface fi nish) |
Flat top | 200 (100 – 300) | 0.12 (0.05 – 0.2) | ||
Carbon steels, Alloy steels (< 300HB) |
AH120 (First choice) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.2) | |
AH120 (First choice) |
ML | 150 (100 – 230) | 0.1 (0.05 – 0.15) | ||
AH120 (First choice) |
HJ | 150 (100 – 230) | 0.3 (0.2 – 0.5) | ||
AH120 (First choice) |
Flat top | 150 (100 – 230) | 0.12 (0.05 – 0.2) | ||
T3130 (Priority on wear resistance) |
MJ | 200 (150 – 280) | 0.12 (0.05 – 0.2) | ||
T3130 (Priority on wear resistance) |
HJ | 200 (150 – 280) | 0.3 (0.2 – 0.5) | ||
T3130 (Priority on wear resistance) |
Flat top | 200 (150 – 280) | 0.12 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 120 (80 – 150) | 0.12 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
HJ | 120 (80 – 150) | 0.3 (0.2 – 0.5) | ||
NS740 (Priority on surface fi nish) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.18) | ||
NS740 (Priority on surface fi nish) |
Flat top | 150 (100 – 230) | 0.12 (0.05 – 0.18) | ||
Die steels (< 30HRC) |
AH120 (First choice) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.18) | |
AH120 (First choice) |
ML | 140 (100 – 180) | 0.1 (0.05 – 0.12) | ||
AH120 (First choice) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
AH120 (First choice) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.18) | ||
T3130 (Priority on wear resistance) |
MJ | 140 (100 – 180) | 0.12 (0.05 – 0.18) | ||
T3130 (Priority on wear resistance) |
HJ | 140 (100 – 180) | 0.3 (0.2 – 0.4) | ||
T3130 (Priority on wear resistance) |
Flat top | 140 (100 – 180) | 0.12 (0.05 – 0.18) | ||
Stainless steel (< 250HB) |
AH130 / AH140 (First choice) |
MJ | 150 (80 – 200) | 0.15 (0.1 – 0.2) | |
AH130 / AH140 (First choice) |
HJ | 150 (80 – 200) | 0.3 (0.2 – 0.5) | ||
AH130 / AH140 (First choice) |
MS | 150 (80 – 200) | 0.15 (0.1 – 0.18) | ||
AH120 (Priority on wear resistance) |
MJ | 200 (150 – 250) | 0.15 (0.1 – 0.2) | ||
AH120 (Priority on wear resistance) |
ML | 200 (150 – 250) | 0.15 (0.1 – 0.18) | ||
AH120 (Priority on wear resistance) |
HJ | 200 (150 – 250) | 0.3 (0.2 – 0.5) | ||
AH120 (Priority on wear resistance) |
Flat top | 200 (150 – 250) | 0.15 (0.1 – 0.2) | ||
Grey castirons, Ductile cast irons |
T1115 (First choice) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) | |
T1115 (First choice) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
T1115 (First choice) |
Flat top | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (Priority on impact resistance) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (Priority on impact resistance) |
ML | 180 (100 – 250) | 0.12 (0.05 – 0.18) | ||
AH120 (Priority on impact resistance) |
HJ | 180 (100 – 250) | 0.4 (0.2 – 0.6) | ||
AH120 (Priority on impact resistance) |
Flat top | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
Aluminium alloys (Si < 13 %) |
DS1100 / KS05F (First choice) |
AJ | 500 (300 – 1000) | 0.12 (0.05 – 0.2) | |
Aluminium alloys (Si ≥ 13 %) |
DS1100 / KS05F (First choice) |
AJ | 200 (80 – 300) | 0.12 (0.05 – 0.2) | |
Copper alloys | DS1100 / KS05F (First choice) |
AJ | 350 (200 – 500) | 0.12 (0.05 – 0.2) |
TPW / EPW 13 type
Roughing (Depth of cut: ap ≥ 1.0 mm)
ISO | Workpiece material | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Mild steels, Low carbon steels (< 180HB) |
AH120 (First choice) |
MJ | 180 (100 – 270) | 0.17 (0.05 – 0.25) | |
AH120 (First choice) |
ML | 180 (100 – 270) | 0.12 (0.05 – 0.2) | ||
T3130 (Priority on wear resistance) |
MJ | 220 (150 – 300) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 130 (80 – 180) | 0.17 (0.05 – 0.25) | ||
AH130 / AH140 (Priority on impact resistance) |
MS | 130 (80 – 180) | 0.12 (0.05 – 0.2) | ||
NS740 (Priority on surface fi nish) |
MJ | 150 (100 – 230) | 0.1 (0.05 – 0.15) | ||
Carbon steels, Alloy steels (< 300HB) |
AH120 (First choice) |
MJ | 150 (100 – 230) | 0.15 (0.05 – 0.2) | |
AH120 (First choice) |
ML | 150 (100 – 230) | 0.1 (0.05 – 0.15) | ||
T3130 (Priority on wear resistance) |
MJ | 200 (150 – 280) | 0.15 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 120 (80 – 150) | 0.15 (0.05 – 0.2) | ||
NS740 (Priority on surface fi nish) |
MJ | 200 (150 – 230) | 0.1 (0.05 – 0.15) | ||
Die steels (< 30HRC) |
AH120 (First choice) |
MJ | 140 (100 – 180) | 0.1 (0.05 – 0.15) | |
AH120 (First choice) |
ML | 140 (100 – 180) | 0.08 (0.05 – 0.12) | ||
T3130 (Priority on wear resistance) |
MJ | 140 (100 – 180) | 0.1 (0.05 – 0.15) | ||
Stainless steel (< 250HB) |
AH130 / AH140 (First choice) |
MJ | 150 (80 – 200) | 0.15 (0.05 – 0.2) | |
AH130 / AH140 (First choice) |
MS | 150 (80 – 200) | 0.12 (0.05 – 0.18) | ||
AH120 (Priority on wear resistance) |
MJ | 200 (150 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (Priority on wear resistance) |
ML | 200 (150 – 250) | 0.1 (0.05 – 0.15) | ||
Grey castirons, Ductile cast irons |
T1115 (First choice) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) | |
AH120 (Priority on impact resistance) |
MJ | 180 (100 – 250) | 0.15 (0.05 – 0.2) | ||
AH120 (Priority on impact resistance) |
ML | 180 (100 – 250) | 0.1 (0.05 – 0.15) | ||
Aluminium alloys (Si < 13 %) |
DS1100 / KS05F (First choice) |
AJ | 500 (300 – 1000) | 0.15 (0.05 – 0.2) | |
Aluminium alloys (Si ≥ 13 %) |
DS1100 / KS05F (First choice) |
AJ | 200 (80 – 300) | 0.15 (0.05 – 0.2) | |
Copper alloys | DS1100 / KS05F (First choice) |
AJ | 350 (200 – 500) | 0.15 (0.05 – 0.2) |
TPW / EPW 13 type
Light cutting to finishing (Depth of cut: ap ≥ 1.0 mm)
ISO | Workpiece material | Grade | Chip-breaker | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
Mild steels, Low carbon steels (< 180HB) |
AH120 (First choice) |
MJ | 180 (100 – 270) | 0.15 (0.05 – 0.2) | |
AH120 (First choice) |
ML | 180 (100 – 270) | 0.12 (0.05 – 0.18) | ||
T3130 (Priority on wear resistance) |
MJ | 220 (150 – 300) | 0.15 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 130 (80 – 180) | 0.15 (0.05 – 0.2) | ||
AH130 / AH140 (Priority on impact resistance) |
MS | 130 (80 – 180) | 0.12 (0.05 – 0.18) | ||
NS740 (Priority on surface fi nish) |
MJ | 200 (100 – 300) | 0.1 (0.05 – 0.12) | ||
Carbon steels, Alloy steels (< 300HB) |
AH120 (First choice) |
MJ | 150 (100 – 230) | 0.12 (0.05 – 0.18) | |
AH120 (First choice) |
ML | 150 (100 – 230) | 0.1 (0.05 – 0.12) | ||
T3130 (Priority on wear resistance) |
MJ | 200 (150 – 280) | 0.12 (0.05 – 0.18) | ||
AH130 / AH140 (Priority on impact resistance) |
MJ | 120 (80 – 150) | 0.12 (0.05 – 0.18) | ||
NS740 (Priority on surface fi nish) |
MJ | 150 (100 – 230) | 0.08 (0.05 – 0.12) | ||
Die steels (< 30HRC) |
AH120 (First choice) |
MJ | 140 (100 – 180) | 0.08 (0.05 – 0.12) | |
AH120 (First choice) |
ML | 140 (100 – 180) | 0.08 (0.05 – 0.1) | ||
T3130 (Priority on wear resistance) |
MJ | 140 (100 – 180) | 0.08 (0.05 – 0.12) | ||
Stainless steel (< 250HB) |
AH130 / AH140 (First choice) |
MJ | 150 (80 – 200) | 0.12 (0.05 – 0.18) | |
AH130 / AH140 (First choice) |
MS | 150 (80 – 200) | 0.12 (0.05 – 0.15) | ||
AH120 (Priority on wear resistance) |
MJ | 200 (150 – 250) | 0.12 (0.05 – 0.18) | ||
AH120 (Priority on wear resistance) |
ML | 200 (150 – 250) | 0.08 (0.05 – 0.12) | ||
Grey castirons, Ductile cast irons |
T1115 (First choice) |
MJ | 180 (100 – 250) | 0.12 (0.05 – 0.18) | |
AH120 (Priority on impact resistance) |
MJ | 180 (100 – 250) | 0.12 (0.05 – 0.18) | ||
AH120 (Priority on impact resistance) |
ML | 180 (100 – 250) | 0.08 (0.05 – 0.12) | ||
Aluminium alloys (Si < 13 %) |
DS1100 / KS05F (First choice) |
AJ | 500 (300 – 1000) | 0.15 (0.05 – 0.2) | |
Aluminium alloys (Si ≥ 13 %) |
DS1100 / KS05F (First choice) |
AJ | 200 (80 – 300) | 0.15 (0.05 – 0.2) | |
Copper alloys | DS1100 / KS05F (First choice) |
AJ | 350 (200 – 500) | 0.15 (0.05 – 0.2) |
For more information about this product, visit our online e-catalog or download the product report:
Search
Related News
Online shop |
Online shop Learn more |
e-Catalog |
e-Catalog Learn more |
Resources
- Tungaloy APP
- TUNG NaviTool recommendations for your specific needs
- Machine Power Calculator
- Turning Insert Selection Guide
- MatrixTool management system