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T500D series / T500 series

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New Grade series for Cast Iron Machining

Complete CVD grade lineup for cast iron turning Optimized for both ductile and gray cast iron

Applications & Features

Applications

External turningInternal turning

Features

1. Improved Welding & Chipping Resistance

2. Improved Wear Resistance

FCD/GGG Grades for Ductile Cast Iron Turning

FC/GG Grades for Gray Cast Iron Turning

Grades

T505D

  • FCD: K05 – K15
  • High Speed machining
  • Excellent wear resistance for highspeed turning of ductile cast iron.

T515D

  • FCD: K10 – K20
  • 1st recommendation grade for ductile cast iron machining.
  • Well-balanced wear and fracture resistance for a wide range of ductile cast iron applications.

T505

  • FC: K05 – K15
  • High Speed machining
  • Excellent wear resistance for highspeed turning of gray cast iron.

T515

  • FC: K10 – K20
  • 1st recommendation grade for Gray cast iron machining
  • Well-balanced wear and fracture resistance for a wide range of Gray cast iron applications.

Practical examples

Example #1
Workpiece type: Automotive parts
Workpiece material: FCD400 / GGG40
Insert: TNMA160408
Grade: T505D
Cutting conditions: Vc = 300 (m/min)
f = 0.2 (mm/rev)
ap = 0.5 (mm)
Machining: External and face turning
Coolant: Wet
Example #2
Workpiece type: Clutch parts
Workpiece material: FCD400 / GGG40
Insert: WNMA080412
Grade: T515D
Cutting conditions: Vc = 380 (m/min)
f = 0.08 (mm/rev)
ap = 0.8 (mm)
Machining: Face Turning (For finishing)
Coolant: Wet
Example #3
Workpiece type: Fly wheel
Workpiece material: FC300 / GG30
Insert: CNMG120408
Grade: T505
Cutting conditions: Vc = 200 (m/min)
f = 0.25 (mm/rev)
ap = 3 (mm)
Machining: Internal and face turning
Coolant: Wet

Standard cutting conditions

Negative insert

ISO Operation Chipbreaker Grades Corner radius
RE (mm)		 Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Ductile cast iron Gray cast iron
Finishing CF T505 0.4 0.5 – 2 0.05 – 0.2 180 – 400 180 – 700
0.8 0.5 – 2 0.1 – 0.35 180 – 400 180 – 700
1.2 0.5 – 2 0.1 – 0.4 180 – 400 180 – 700
T515 0.4 0.5 – 2 0.05 – 0.2 150 – 300 150 – 700
0.8 0.5 – 2 0.1 – 0.35 150 – 300 150 – 700
1.2 0.5 – 2 0.1 – 0.4 150 – 300 150 – 700
T505D 0.4 0.5 – 2 0.05 – 0.2 180 – 400 180 – 700
0.8 0.5 – 2 0.1 – 0.35 180 – 400 180 – 700
1.2 0.5 – 2 0.1 – 0.4 180 – 400 180 – 700
T515D 0.4 0.5 – 2 0.05 – 0.2 150 – 300 150 – 700
0.8 0.5 – 2 0.1 – 0.35 150 – 300 150 – 700
1.2 0.5 – 2 0.1 – 0.4 150 – 300 150 – 700
Medium cutting CM T505 0.4 1 – 5 0.1 – 0.25 180 – 400 180 – 700
0.8 1 – 5 0.15 – 0.4 180 – 400 180 – 700
1.2 1 – 5 0.15 – 0.5 180 – 400 180 – 700
T515 0.4 1 – 5 0.1 – 0.25 150 – 300 150 – 700
0.8 1 – 5 0.15 – 0.4 150 – 300 150 – 700
1.2 1 – 5 0.15 – 0.5 150 – 300 150 – 700
T505D 0.4 1 – 5 0.1 – 0.25 180 – 400 180 – 700
0.8 1 – 5 0.15 – 0.4 180 – 400 180 – 700
1.2 1 – 5 0.15 – 0.5 180 – 400 180 – 700
T515D 0.4 1 – 5 0.1 – 0.25 150 – 300 150 – 700
0.8 1 – 5 0.15 – 0.4 150 – 300 150 – 700
1.2 1 – 5 0.15 – 0.5 150 – 300 150 – 700
T5125 0.4 1 – 5 0.1 – 0.25 120 – 250 120 – 300
0.8 1 – 5 0.15 – 0.4 120 – 250 120 – 300
1.2 1 – 5 0.15 – 0.5 120 – 250 120 – 300
All-round T505 0.4 1 – 6 0.2 – 0.3 180 – 400 180 – 700
0.8 1 – 6 0.2 – 0.5 180 – 400 180 – 700
1.2 1 – 6 0.2 – 0.5 180 – 400 180 – 700
1.6 1 – 6 0.3 – 0.5 180 – 400 180 – 700
T515 0.4 1 – 6 0.2 – 0.3 150 – 300 150 – 700
0.8 1 – 6 0.2 – 0.5 150 – 300 150 – 700
1.2 1 – 6 0.2 – 0.5 150 – 300 150 – 700
1.6 1 – 6 0.3 – 0.5 150 – 300 150 – 700
T505D 0.4 1 – 6 0.2 – 0.3 180 – 400 180 – 700
0.8 1 – 6 0.2 – 0.5 180 – 400 180 – 700
1.2 1 – 6 0.2 – 0.5 180 – 400 180 – 700
1.6 1 – 6 0.3 – 0.5 180 – 400 180 – 700
T515D 0.4 1 – 6 0.2 – 0.3 150 – 300 150 – 700
0.8 1 – 6 0.2 – 0.5 150 – 300 150 – 700
1.2 1 – 6 0.2 – 0.5 150 – 300 150 – 700
1.6 1 – 6 0.3 – 0.5 150 – 300 150 – 700
T5125 0.4 1 – 6 0.2 – 0.3 120 – 250 120 – 300
0.8 1 – 6 0.2 – 0.5 120 – 250 120 – 300
1.2 1 – 6 0.2 – 0.5 120 – 250 120 – 300
1.6 1 – 6 0.3 – 0.5 120 – 250 120 – 300
Finishing to
medium cutting		 – T505 0.4 0.05 – 2 0.1 – 0.3 180 – 400 180 – 700
0.8 0.05 – 2 0.2 – 0.45 180 – 400 180 – 700
1.2 0.05 – 2 0.3 – 0.8 180 – 400 180 – 700
1.6 0.05 – 2 0.3 – 0.8 180 – 400 180 – 700
T515 0.4 0.05 – 2 0.1 – 0.3 150 – 300 150 – 700
0.8 0.05 – 2 0.2 – 0.45 150 – 300 150 – 700
1.2 0.05 – 2 0.3 – 0.8 150 – 300 150 – 700
1.6 0.05 – 2 0.3 – 0.8 150 – 300 150 – 700
T505D 0.4 0.05 – 2 0.1 – 0.3 180 – 400 180 – 700
0.8 0.05 – 2 0.2 – 0.45 180 – 400 180 – 700
1.2 0.05 – 2 0.3 – 0.8 180 – 400 180 – 700
1.6 0.05 – 2 0.3 – 0.8 180 – 400 180 – 700
T515D 0.4 0.05 – 2 0.1 – 0.3 150 – 300 150 – 700
0.8 0.05 – 2 0.2 – 0.45 150 – 300 150 – 700
1.2 0.05 – 2 0.3 – 0.8 150 – 300 150 – 700
1.6 0.05 – 2 0.3 – 0.8 150 – 300 150 – 700
T5125 0.4 0.05 – 2 0.1 – 0.3 120 – 250 120 – 300
0.8 0.05 – 2 0.2 – 0.45 120 – 250 120 – 300
1.2 0.05 – 2 0.3 – 0.8 120 – 250 120 – 300
1.6 0.05 – 2 0.3 – 0.8 120 – 250 120 – 300
Medium to
heavy cutting		 CH T505 0.4 2 – 6 0.1 – 0.3 180 – 400 180 – 700
0.8 2 – 6 0.2 – 0.45 180 – 400 180 – 700
1.2 2 – 6 0.2 – 0.6 180 – 400 180 – 700
T515 0.4 2 – 6 0.1 – 0.3 150 – 300 150 – 700
0.8 2 – 6 0.2 – 0.45 150 – 300 150 – 700
1.2 2 – 6 0.2 – 0.6 150 – 300 150 – 700
T505D 0.4 2 – 6 0.1 – 0.3 180 – 400 180 – 700
0.8 2 – 6 0.2 – 0.45 180 – 400 180 – 700
1.2 2 – 6 0.2 – 0.6 180 – 400 180 – 700
T515D 0.4 2 – 6 0.1 – 0.3 150 – 300 150 – 700
0.8 2 – 6 0.2 – 0.45 150 – 300 150 – 700
1.2 2 – 6 0.2 – 0.6 150 – 300 150 – 700
T5125 0.4 2 – 6 0.1 – 0.3 120 – 250 120 – 300
0.8 2 – 6 0.2 – 0.45 120 – 250 120 – 300
1.2 2 – 6 0.2 – 0.6 120 – 250 120 – 300
Medium cutting
(wiper)		 SW T515 0.8 0.05 – 2 0.3 – 0.6 150 – 300 150 – 700
1.2 0.5 – 2 0.5 – 0.8 150 – 300 150 – 700
T515D 0.8 0.05 – 2 0.3 – 0.6 150 – 300 150 – 700
1.2 0.5 – 2 0.5 – 0.8 150 – 300 150 – 700

Positive insert

ISO Operation Chipbreaker Grades Corner radius
RE (mm)		 Depth of cut
ap (mm)		 Feed
f (mm/rev)		 Cutting speed: Vc (m/min)
Ductile cast iron Gray cast iron
Finishing to
medium cutting		 CM T505 0.4 0.05 – 2 0.05 – 0.2 180 – 400 180 – 700
0.8 0.05 – 2 0.05 – 0.3 180 – 400 180 – 700
T515 0.4 0.05 – 2 0.05 – 0.2 150 – 300 150 – 700
0.8 0.05 – 2 0.05 – 0.3 150 – 300 150 – 700
1.2 0.05 – 2 0.05 – 0.3 150 – 300 150 – 700
T515D 0.4 0.05 – 2 0.05 – 0.2 150 – 300 150 – 700
0.8 0.05 – 2 0.05 – 0.3 150 – 300 150 – 700
1.2 0.05 – 2 0.05 – 0.3 150 – 300 150 – 700
– T515 0.4 0.05 – 2 0.05 – 0.2 150 – 300 150 – 700
0.8 0.05 – 2 0.05 – 0.3 150 – 300 150 – 700
T515D 0.4 0.05 – 2 0.05 – 0.2 150 – 300 150 – 700
0.8 0.05 – 2 0.05 – 0.3 150 – 300 150 – 700

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