High speed face milling cutter for finishing aluminum
Super high density PCD cutter with innovative insert clamp design for quick and easy insert setting
Applications & Features
Applications
Features
Super high density cutter for efficient finishing of aluminum
• Extremely high number of PCD cutting edges.
• Safety insert lock against centrifugal force for high speed milling.
CamAdjust system
• innovative insert axial adjusting mechanism.
Inserts & Grades
Inserts
YDEN0603PDF/SR-D
- Maximum depth of cut: 4.5 mm
- Standard insert with built-in deburrer
YDEN0603PDFR-BD/WD
- BD: Deburring insert, WD: Wiper insert for surface finishing
- Use with standard inserts
YDEN0603PDCR-LD
-
Long edged insert
- Maximum depth of cut: 9.5mm
Grades
DX110
- Excellent sharpness for high surface quality
- Suitable for finishing non-ferrous metal and nonmetal
Cutter bodies
Practical examples
Example #1
Automotive Industry
Part: | Hoist body part |
Material: | High pressure aluminum die cast (ADC12) |
Cutter: | TPYD06J080B25.4R16 (ø80 mm, z = 16) |
Insert: | YDEN0603PDFR-D |
Grade: | DX110 |
Cutting conditions: | Vc = 2011 (m/min) fz = 0.1 (mm/t) Vf = 12800 (mm/min) ap = 4/1 (mm) ae = 5 – 20 (mm) Application: Face milling Coolant: Wet (External) Machine: Vertical M/C, BT50 |
Example #2
Automotive Industry
Part: | Crank casing |
Material: | High pressure aluminum die cast (ADC12) |
Cutter: | TPYD06J100B31.7R22 (ø100 mm, z = 22) |
Insert: | YDEN0603PDFR-D |
Grade: | DX110 |
Cutting conditions: | Vc = 3142 (m/min) fz = 0.09 (mm/t) Vf = 20,000 (mm/min) ap = 4.5/1.5 (mm) ae = 10 – 70 (mm) Application: Face milling Coolant: Wet (Internal) Machine: Vertical M/C, BT40 |
Example #3
Automotive Industry
Part: | Cam housing |
Material: | High pressure aluminum die cast (ADC12) |
Cutter: | Special TPYD06 body (ø61 mm, z = 10) |
Insert: | YDEN0603PDSR-D |
Grade: | DX110 |
Cutting conditions: | Vc = 1916 (m/min) fz = 0.11 (mm/t) Vf = 11400 (m/min) ap = 0.5 (mm) ae = – 5 (mm) Application: Face milling Coolant: Wet (Internal) Machine: Vertical M/C, BT30 |
Standard cutting conditions
ISO | Workpiece materials | Grades | Cutting speed Vc (m/min) |
Feed per tooth fz (mm/t) |
---|---|---|---|---|
Cast aluminum alloy / Die-cast (Si < 13%) |
DX110 | 500 – 4,000 | 0.05 – 0.2 | |
Cast aluminum alloy / Die-cast (Si ≥ 13%) |
DX110 | 200 – 800 | 0.05 – 0.2 | |
Aluminum alloy (1000 – 7000 series) |
DX110 | 500 – 4,000 | 0.05 – 0.2 | |
Copper alloy | DX110 | 200 – 500 | 0.05 – 0.2 |
- The values in the above list are of standard recommendations and may require adjustments in consideration with cutting depths and/or workpiece/machine rigidity.
- Use wiper inserts (-WD) for better surface requirements and deburring inserts (-BD) to remove burrs.
- Always use wet cutting (emulsion coolant) for machining aluminum or copper alloys.
For more information about this product, visit our online e-catalog or download the product report: