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DuoForceCut

DuoForceCut

flexible turning tool series for CNC automatic lathes and cam-driven lathes

Ideal for machining small parts of 12 mm or smaller diameters

DuoForceCut

Applications & Features

Applications

Parting off Front turning

Features

Full lineup of shank sizes that can be used in cam-driven and CNC automatic lathes

Minimum insert movement during machining thanks to the use of optimized screws
Ground contact faces provide the insert with superior edge repeatability
6 x 6 to 10 x 10 mm shanks are available as standard
Innovative insert clamping mechanism allows the use of the same insert with all toolholders of different sizes
A flat toolholder design eliminates tool interference with the clamping unit, allowing free tool installations

Applicable for a wide range of applications

Inserts for parting-off and front turning are available as standard
Blank inserts are also available for customers to freely fabricate them into the desired groove profiles
Even when the cutting edge is fractured during machining, the other unused cutting edge is securely protected by unique clamping system
Right-hand & left-hand inserts

Inserts & Grades

Inserts

JVPN**R/L Inserts for Parting-off

CW = 0.5 – 1 mm

JVFN45R/L Inserts for Front turning

JVNR/L Inserts for Semi-finished blanks

JVBN**R/L Inserts for Back turning

JVGN**R/L Inserts for Grooving

CW = 0.5 – 1.5 mm

JVTN**R Inserts for Threading

Grades

SH7025

The latest grade with sharp cutting edge designed for small part machining.
A combination of a columnar-structured TiCN coating and multilayered TiAlN coating provides superior surface quality and process security.

SH725

High wear resistance
Designed for machining steel and stainless steel

KS15F

N15
Uncoated cemented carbide

Toolholders

Parting-off & Front turning

DuoForceCut Toolholders

flexible tool series with unique insert clamping system

Practical examples

Example #1

Part:	Engine part
Material:	SUS316L
Toolholder:	JSXXR0707X05
Insert:	JVPN12R10F000-20
Grade:	SH725
Cutting conditions:	Vc = 75 (m/min) f = 0.03 (mm/rev) CW = 1 (mm) Application: Parting off Coolant: Oil

Example #2

Part:	Timepiece part
Material:	SK4
Toolholder:	JSXXR0808H05
Insert:	JVPN12R08F000-20
Grade:	SH725
Cutting conditions:	Vc = 50 (m/min) f = 0.01 (mm/rev) CW = 0.8 (mm) Application: Parting off Coolant: Oil

Standard cutting conditions

Back turning

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	SH7025	50 – 180	0.01 – 0.03
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	SH7025	50 – 180	0.01 – 0.03
	Free cutting steels SUH22, SUH23, etc.	SH7025	50 – 180	0.01 – 0.03
	Stainless steels SUS304, X5CrNi18-9, etc.	SH7025	50 – 120	0.01 – 0.03
	Aluminium alloys A5056, A6061, etc.	SH7025	150 – 200	0.01 – 0.03
	Copper alloys C2600, C280C, etc.	SH7025	100 – 200	0.01 – 0.03
	Titanium alloys Ti-6AI-4V, etc.	SH7025	30 – 80	0.01 – 0.03
	Superalloys Inconel718, etc.	SH7025	30 – 80	0.01 – 0.03

Grooving

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	SH7025	50 – 180	0.01 – 0.05
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	SH7025	50 – 180	0.01 – 0.05
	Free cutting steels SUH22, SUH23, etc.	SH7025	50 – 180	0.01 – 0.05
	Stainless steels SUS304, X5CrNi18-9, etc.	SH7025	50 – 120	0.01 – 0.05
	Aluminium alloys A5056, A6061, etc.	SH7025	150 – 200	0.01 – 0.05
	Copper alloys C2600, C280C, etc.	SH7025	100 – 200	0.01 – 0.05
	Titanium alloys Ti-6AI-4V, etc.	SH7025	30 – 80	0.01 – 0.05
	Superalloys Inconel718, etc.	SH7025	30 – 80	0.01 – 0.05

Threading

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	SH7025	50 – 180
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	SH7025	50 – 180
	Free cutting steels SUH22, SUH23, etc.	SH7025	50 – 180
	Stainless steels SUS304, X5CrNi18-9, etc.	SH7025	50 – 120
	Aluminium alloys A5056, A6061, etc.	SH7025	150 – 200
	Copper alloys C2600, C280C, etc.	SH7025	100 – 200
	Titanium alloys Ti-6AI-4V, etc.	SH7025	30 – 80
	Superalloys Inconel718, etc.	SH7025	30 – 80

Parting-off

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	SH725	50 – 180	0.01 – 0.05
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	SH725	50 – 180	0.01 – 0.05
	Free cutting steels SUH22, SUH23, etc.	SH725	50 – 180	0.01 – 0.05
	Stainless steels SUS304, X5CrNi18-9, etc.	SH725	50 – 120	0.01 – 0.05
	Aluminium alloys A5056, A6061, etc.	SH725	150 – 200	0.01 – 0.05
	Copper alloys C2600, C280C, etc.	SH725	100 – 200	0.01 – 0.05
	Titanium alloys Ti-6AI-4V, etc.	SH725	30 – 80	0.01 – 0.05
	Superalloys Inconel718, etc.	SH725	30 – 80	0.01 – 0.05

Front turning

ISO	Workpiece materials	Grade	Cutting speed Vc (m/min)	Feed f (mm/rev)
	Low carbon steels S15C, SS400, etc. C15E4, E275A, etc.	SH725	50 – 180	0.01 – 0.03
	Carbon steels, Alloy steels S55C, SCM440, etc. C55, 42CrMo4, etc.	SH725	50 – 180	0.01 – 0.03
	Free cutting steels SUH22, SUH23, etc.	SH725	50 – 180	0.01 – 0.03
	Stainless steels SUS304, X5CrNi18-9, etc.	SH725	50 – 120	0.01 – 0.03
	Aluminium alloys A5056, A6061, etc.	SH725	150 – 200	0.01 – 0.03
	Copper alloys C2600, C280C, etc.	SH725	100 – 200	0.01 – 0.03
	Titanium alloys Ti-6AI-4V, etc.	SH725	30 – 80	0.01 – 0.03
	Superalloys Inconel718, etc.	SH725	30 – 80	0.01 – 0.03

For more information about this product, visit our online e-catalog or download the product report:

e-Catalog

Metric | Imperial

PDF

Metric

Main product report_No. 556-G

Imperial

Main product report_No. 556-US

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